Product Overview
The ABB 191921-T06 is a control relay assembly printed circuit board (PCB)—also referred to as a contactor / pre-charge relay interface card—designed for use inside ABB’s large AC drive families, most notably the ACS 600, ACS 1000, and ACS 6000 series medium-voltage and high-power low-voltage inverter cabinets. Its primary function is to manage the controlled energization sequence of the drive’s input line contactor and the DC-link pre-charge (pre-charging) contactor, ensuring that the DC bus capacitors are charged through a series-limiting resistor before the main contactor closes—thereby preventing destructive inrush current that could damage diodes, IGBTs, or fuses on power-up. The ABB 191921-T06 receives start/stop commands and DC-bus voltage feedback from the drive’s main control board (typically an AINT/AINP or RMBA interface card in ACS600 architecture) and, in turn, drives the coil circuits of the pre-charge and main contactors while monitoring their auxiliary contacts for confirmation of proper operation.The ABB 191921-T06 incorporates onboard relays (or solid-state switching plus interposing relays depending on the drive frame size and voltage class), timing logic for pre-charge dwell, and fault-interlock evaluation—if the pre-charge sequence is not completed within the expected window or if a contactor auxiliary feedback is missing, the ABB 191921-T06 will inhibit main contactor closure and report a “Contactor Fail” or “Pre-charge Fault” to the drive controller. It is typically mounted inside the drive’s control compartment on standoffs or plugged into a dedicated header on the drive’s regulator/interface board stack, and is powered from the drive’s internal 24 V DC control supply (derived from the drive’s control voltage transformer or switching supply such as an OSPS/OSPS-B board). The “-T06” suffix denotes a specific hardware revision / variant compatible with later ACS600 firmware releases and certain frame sizes; matching the exact revision (T06 vs. earlier T01–T05) is important because relay coil drive polarity, connector keying, and firmware expectations may differ. For plants maintaining ACS600 / ACS1000 based hoists, mills, compressors, and marine propulsion drives, the ABB 191921-T06 is a frequently requested critical spare to avoid extended downtime from a failed pre-charge or contactor-control circuit.
Technical Specifications
Product Model | 191921-T06Manufacturer | ABB (ABB Drives / ABB Low Voltage & Medium Voltage Drives)Product Type | Drive Control Relay Assembly PCB – Pre-charge & Main Contactor Sequencing Board for ACS600 / ACS1000 / ACS6000 DrivesCompatible Drive Families | ABB ACS 600 (frame sizes 01–11 as applicable), ACS 1000 (medium voltage), ACS 6000 (selected MV configurations with similar relay board architecture)Control Supply Voltage | 24 V DC ±10 % (derived from drive internal control supply, e.g. OSPS / OSPS-B or external 24 V DC control voltage)Logic Inputs | Start command, Stop command, DC Bus Voltage OK signal, Contactor Auxiliary Feedback (NO/NC as per wiring diagram)Logic Outputs | Pre-charge Contactor Coil Drive, Main Line Contactor Coil Drive, Fault / Ready Status to Drive ControllerOnboard Relay Contact Rating (typical) | 10 A @ 250 V AC / 30 V DC (resistive); coil drive voltage matches contactor coil spec (typically 24 V DC or 110/230 V AC depending on drive option – verify against nameplate)Pre-charge Time Setting | Determined by RC network / firmware parameter in host drive (typical 0.5–5 s adjustable in drive parameter group 30/91 depending on ACS600 version)Isolation | Control side to high-voltage compartment: per drive safety isolation (typically > 2.5 kV AC test between control and power sections)Indicators | Power LED, Pre-charge Active LED, Main Contactor Energized LED (varies by revision; some revisions use a single multi-color status LED)Connectors | Multi-pin header / ribbon to AINT/AINP or RINT board; screw terminals or pluggable headers for contactor coil and auxiliary wiringMounting | PCB standoff mount inside drive control compartment (screwed or plugged onto mating connector on regulator board)Operating Temperature | 0 … +55 °C (+32 … +131 °F) (drive cabinet ambient; board itself benefits from cabinet cooling)Storage Temperature | -40 … +85 °CHumidity (non-condensing) | 5 % – 95 % RHDimensions (approx.) | 150 mm × 100 mm × 30 mm (typical for ACS600 relay board)Weight | Approx. 0.2 kg (0.44 lb)Revision / Variant | T06 (this specific revision; earlier T01–T05 exist – confirm compatibility before substitution)Certifications | CE (as component of listed drive system), UL recognized component when installed in listed ABB drive enclosure
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