Product Overview
The Allen-Bradley 1398-DDM-005 is a 500 Watt universal digital servo drive from Rockwell Automation’s ULTRA 100 Series, designed to close the current, velocity and position loops around a brushless AC servo motor entirely in software. Part of the 1398 ULTRA family that Rockwell inherited from the Electro-Craft IQ line, the Allen-Bradley 1398-DDM-005 packs the power stage, integral power supply, digital signal processing and all connectors into a single compact “book-style” enclosure, and it draws its mains supply directly from a 100 to 240 V AC single-phase line at 47 to 63 Hz — no external transformer required. That universal input means one drive part number covers both 120 V and 240 V installations anywhere in the world, which is why it became a favourite of machine builders exporting equipment.In ratings terms, the Allen-Bradley 1398-DDM-005 delivers 2.5 A continuous output current with 7.5 A peak, giving roughly 0.3 kW at 120 V AC and 0.6 kW at 240 V AC of continuous power, with peak output reaching 1.8 kW at 240 V AC. Control performance is where the digital architecture shows: a 125 microsecond current loop, velocity loop bandwidth up to 300 Hz and a 1 ms position loop, all implemented on a microcontroller, with sinusoidal commutation driven from a single motor-mounted encoder.Flexibility is the other defining trait. The Allen-Bradley 1398-DDM-005 accepts ±10 V analogue velocity or torque commands, eight binary presets, step and direction or CW/CCW pulse trains up to 1 MHz, master encoder following for electronic gearing, and serial host commands over RS-232 or RS-485. Combined with IPM output stage protection, a bi-colour status LED and an EEPROM personality module that stores motor and application parameters, it is a genuine single-axis motion controller in a very small package.
Technical Specifications
| Parameter Name | Parameter Value |
|---|---|
| Product Model | 1398-DDM-005 |
| Manufacturer | Allen-Bradley / Rockwell Automation, USA |
| Product Type | Universal digital servo drive (Digital Drive Module, single axis) |
| Series | ULTRA 100 (1398 ULTRA Series) |
| Catalog Description | 500 Watt Universal Drive, single-phase 100-240 V AC, 50/60 Hz |
| Input Voltage | 100 to 240 V AC RMS nominal (88 to 265 V AC), single-phase |
| Input Frequency | 47 to 63 Hz |
| Continuous Input Current | 5 A RMS |
| Continuous Output Current | 2.5 A |
| Peak Output Current | 7.5 A |
| Continuous Output Power | 0.3 kW at 120 V AC; 0.6 kW at 240 V AC (500 W class) |
| Peak Output Power | 0.9 kW at 120 V AC; 1.8 kW at 240 V AC |
| DC Bus Voltage | 141 to 339 V DC |
| Bus Capacitance Energy Absorption | 38 Joules |
| Control Modes | Torque, velocity and position, all fully digital |
| Current Loop Update | 125 µs |
| Velocity Loop Bandwidth | Up to 300 Hz |
| Position Loop | 1 ms |
| Command Sources | ±10 V analogue, 8 presets, step/direction or step up/down up to 1 MHz, master encoder following up to 1 MHz, serial host commands |
| Motor Encoder Interface | A/B differential, 1 MHz (4 MHz quadrature), 5 V DC encoder supply; single-ended 5 V Hall inputs |
| Analogue Input | ±10 V differential, 13 kΩ input impedance |
| Analogue Output | 0 to 10 V, 8-bit, 2 mA maximum |
| Digital Inputs | 12 to 24 V DC, optically isolated, 4.5 mA |
| Digital Outputs | Optically isolated, short-circuit protected, 50 mA maximum per channel |
| Relay Outputs | READY and BRAKE/DRIVE ENABLED, 1 Ω on-state, 1 A, 30 V off-state |
| Serial Port | RS-232 or four-wire RS-485, 1,200 to 19,200 baud, up to 32 drives |
| Connectors | J1 50-pin control/feedback, J2 20-pin encoder, J5 9-pin serial, TB1 power terminal block |
| Protection | Over-current, short-circuit, over-temperature, bus over-voltage and under-voltage |
| Operating Temperature | 0 °C to +55 °C |
| Storage Temperature | −40 °C to +70 °C |
| Humidity | 5 to 95 %, non-condensing |
| Altitude | Up to 1,500 m |
| Vibration / Shock | 10 to 2,000 Hz at 2 g / 15 g, 11 ms half-sine |
| Heat Dissipation | Approximately 48 W |
| Weight | 1.68 kg (3.7 lb) |
| Mounting | Panel or enclosure mounting |
| Certifications | UL, cUL, CE |
| Lifecycle Status | Discontinued by manufacturer, supported through installed-base spares |
Main Features and Advantages
Universal input, one part number worldwide: The Allen-Bradley 1398-DDM-005 accepts anything from 88 to 265 V AC at 50 or 60 Hz on a single-phase supply, so the same unit covers 120 V North American machines and 230 V European or Asian installations. For OEMs shipping identical equipment to different markets, that removes a variant from the bill of materials and simplifies the spare-parts list for the end user.Fully digital loops with no adjustment drift: All current, velocity and position control, plus motor commutation, is performed by microcontroller, and every parameter is set in software. Unlike an analogue drive with trimming potentiometers, the Allen-Bradley 1398-DDM-005 cannot drift out of tune with age or temperature, and settings can be uploaded, backed up to a PC and restored to a replacement drive in minutes — a significant advantage when a failure occurs and the original commissioning engineer has long since moved on.Command flexibility that replaces a stepper system: Because the drive accepts step and direction, CW/CCW, master encoder following and eight preset selections at up to 1 MHz, the Allen-Bradley 1398-DDM-005 can be dropped into architectures that would otherwise require a stepper drive or a separate motion controller, while delivering genuine closed-loop servo performance and full torque at zero speed.IPM output stage with layered protection: Intelligent Power Module technology generates the high-frequency PWM sine wave that drives the current loop, and it brings over-current, short-circuit and over-temperature protection with it. Add bus over-voltage and under-voltage supervision, a bi-colour status LED and dedicated READY and BRAKE relay outputs that can drive a motor holding brake directly, and the Allen-Bradley 1398-DDM-005 covers the interlocking duties that would otherwise need external relays.Compact footprint with personality module convenience: At just 1.68 kg in a narrow book-style housing, a multi-axis panel can be laid out tightly. The EEPROM personality module stores motor and application parameters, so a motor change or a drive swap becomes a predictable task rather than a re-tuning exercise.
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