Application Scenarios:
In a coastal LNG terminal, the regasification process demands uninterrupted control of cryogenic pumps and safety shutdown systems. A single controller failure could lead to production halt or safety incidents. The ABB PM867K02 was deployed in a redundant pair. The primary controller managed the complex PID loops for pressure control, while the secondary unit ran in hot-standby. When a simulated primary CPU fault occurred, the system switched over in under 10 ms, with no disruption to the process valves or operator view. This addressed the terminal’s core need for zero-downtime in a hazardous environment, ensuring both production continuity and functional safety compliance
Parameter:
| Main Parameters | Value/Description |
|---|---|
| Product Model | ABB PM867K02 |
| Order Number | 3BSE081638R1 |
| Manufacturer | ABB |
| Product Category | Redundant DCS Controller Kit (AC 800M Family) |
| Redundancy Support | Yes (1:1 Hot Standby, switchover ≤10 ms) |
| Safety Integrity | High-Integrity (HI) capable (SIL 3 with SM812) |
| Processor | 32-bit PowerPC MPC866 @ 133 MHz |
| Boolean Speed | ~0.09 ms per 1000 instructions |
| Application Memory | 64 MB RAM (46.5 MB available for user app) |
| Communication Ports | 2x Ethernet 10Base-T (CN1, CN2), 2x RS-232C (COM3, COM4) |
| Expansion Buses | ModuleBus (for S800 I/O), CEX Bus (for comms modules) |
| I/O Capacity | Supports up to 96 I/O modules (84 in redundant config) |
| Power Supply | 24 V DC (19.2 – 30 V DC) |
| Power Consumption | Typical 210 mA, Max 360 mA |
| Operating Temperature | +5 °C to +55 °C (industrial) |
| Storage | CompactFlash (CF) Card slot for firmware/backup |
| Certifications | CE, cULus, TÜV (IEC 61508), ISA Secure, Marine (DNV) |
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