Description
The ABB PM861K01 3BSE018105R1 is a high-performance processor unit kit (also known as Processor Unit Kit 2) for the AC 800M controller family. It serves as the central processing unit (CPU) in ABB’s System 800xA and Compact HMI DCS/PLC systems. The kit includes the PM861 processor module pre-assembled on a baseplate (typically TP830 or similar), along with necessary terminators. Powered by a 32-bit RISC processor and featuring dual Ethernet and serial communication ports, it is engineered for complex control tasks in demanding industrial environments such as power generation, chemical processing, and water treatment plants.
Application Scenarios
A system integrator was tasked with upgrading a thermal power plant’s burner management system (BMS). The legacy controller could not handle the high-speed logic and safety interlocks required for multiple fuel valves and flame detectors. By deploying the ABB PM861K01 3BSE018105R1 as the central safety PLC, the integrator leveraged its deterministic scan time and robust communication capabilities. The module’s dual Ethernet ports enabled seamless integration with the plant’s System 800xA operator stations for real-time alarm monitoring, while its high-speed processing ensured safe and reliable shutdown sequences during critical fault conditions, significantly improving plant safety and reducing false trips.
Parameter
| Parameter | Value / Specification |
|---|---|
| Product Model | PM861K01 (Kit includes PM861 CPU + Baseplate) |
| Manufacturer | ABB |
| Ordering Code | 3BSE018105R1 |
| Product Type | Processor Unit (CPU) Kit (AC 800M Family) |
| Processor | 32-bit RISC (e.g., PowerPC/MPC8xx series) |
| Clock Speed | 24 MHz (Industrial-grade deterministic performance) |
| Memory | 12 MB (Application RAM up to ~6 MB, varies by firmware) |
| Communication Ports | 2x Ethernet (CN1/CN2, 10 Mbit/s), 2x Serial (RS-232/RS-485) |
| Boolean Speed | ~0.46 ms per 1000 instructions (fast for logic and PID) |
| Power Supply | 24 V DC (via baseplate, range 19.2-30 V DC) |
| Power Consumption | ~4-5 W (Low heat dissipation) |
| Operating Temperature | 0 °C to +60 °C (Standard industrial range) |
| Redundancy Support | Yes (Supports 1:1 hot-standby with PM861K01 redundant pair) |
| Mounting | DIN Rail (35mm, using included baseplate) |
| Included in Kit | PM861 CPU Module, Baseplate, Bus Terminators |
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