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Description
Description
The SAIA PCD2.M110 is a high-performance compact programmable logic controller(PLC)manufactured by SAIA-Burgess Controls,a global leader in small-to-medium industrial automation solutions.Classified as a critical logic control component for decentralized automation systems,it is engineered to execute real-time logic operations,manage digital I/O signals,and integrate with human-machine interfaces(HMIs)and expansion modules(like SAIA PCD2.A110)in harsh manufacturing environments—such as packaging lines,conveyor systems,and food processing equipment.
This PLC excels at delivering flexible,space-efficient control with built-in anti-interference capabilities and easy programming—making it essential for applications where precise sequence control impacts operational efficiency,such as automated assembly stations,material sorting systems,and small-scale production lines.
Application Scenarios
Imagine a European food packaging plant struggling with inconsistent bag-sealing timing due to outdated relay-based control systems.Before adopting SAIA PCD2.M110,the plant used mechanical relays that required manual reconfiguration for new packaging formats—causing 3-4 daily production halts(each lasting 1.5 hours,costing
8,000inlostoutput)and10
384,000 annually in downtime losses and
120,000inreworkcosts—totalannualsavingsof
504,000.
This scenario highlights how SAIA PCD2.M110 solves core pain points:rigid relay-based control,poor HMI integration,and labor-intensive format changes—critical issues in small-to-medium manufacturing and packaging industries worldwide.
Parameter
Main Parameters
Value/Description
Product Model
SAIA PCD2.M110
Manufacturer
SAIA-Burgess Controls(Industrial Automation Division)
Product Category
Compact Programmable Logic Controller(PLC)
I/O Configuration
16 digital inputs(24V DC,sinking);8 digital outputs(24V DC,0.5A per channel)
Programming Support
IEC 61131-3 standard(LD,FBD,ST,IL,SFC);compatible with SAIA PCD Studio software
Communication Protocols
RS-485(Modbus RTU);optional Ethernet adapter for TCP/IP;compatible with SAIA PCD7.D770 HMI
Power Supply
24V DC±15%(typical power consumption≤3W;energy-efficient for 24/7 operation)
Operating Temperature
-25℃~+60℃(ambient,running);-40℃~+85℃(storage)(resists factory heat/dust)
Physical Dimensions
90mm(L)×80mm(W)×35mm(H)(slim DIN rail design for tight cabinet spaces)
Installation Method
35mm DIN rail mounting(tool-free clip design for rapid deployment)
Isolation Performance
250V AC(rms)input-output isolation;EMI/RFI resistance(EN 61000-6-2)
Certifications
CE,UL,cUL,EN 61131-2(PLC safety standard);compliant with EN 55011(EMC for industrial equipment)
Control Precision
Logic execution time:±1ms per 1k instructions;digital input response:<100μs
Memory Capacity
64KB program memory;32KB data memory;expandable via optional memory card
Fault Handling
Built-in self-diagnostics(LED alerts+HMI fault messaging);overvoltage/short-circuit protection on outputs
Weight
120g(lightweight design for reduced cabinet load and mobile equipment integration)
Technical Principles and Innovative Values
Innovation Point 1:IEC 61131-3 Compliance for Flexible Programming
Unlike proprietary PLCs with limited programming options,SAIA PCD2.M110 supports all IEC 61131-3 languages(e.g.,Ladder Logic for simple sequences,Structured Text for complex algorithms).A U.S.electronics assembly plant used this flexibility to program both conveyor timing(LD)and component counting(ST)in one PLC—eliminating the need for two separate controllers.This reduced hardware costs by 30%and simplified maintenance,saving$90,000 annually.
Innovation Point 2:Compact Design with Expansion Capability
With a 90mm×80mm footprint(50%smaller than standard compact PLCs),SAIA PCD2.M110 fits in tight cabinet spaces—critical for mobile equipment(e.g.,automated guided vehicles)or retrofits.It also supports up to 8 expansion modules(e.g.,SAIA PCD2.A110 analog I/O)via its backplane connector.A German automotive parts supplier expanded a single PLC to control 3 assembly stations,reducing wiring complexity by 40%and cutting installation time by 25%.
Innovation Point 3:Robust Performance in Harsh Environments
With a-25℃~+60℃operating range and 250V AC isolation,SAIA PCD2.M110 outperforms consumer-grade PLCs(typically 0℃~+50℃)in cold storage or hot factory settings.A Canadian beverage plant installed it in a-18℃cold filling room—zero PLC failures were reported over 2 years,vs.2-3 annual failures with previous controllers.This avoided 80 hours of unplanned downtime and$64,000 in lost production.
Application Cases and Industry Value
Case 1:Automated Packaging Line Control
A Southeast Asian cosmetic packaging plant integrated SAIA PCD2.M110 into 10 bottle-capping lines.The PLC’s 16 digital inputs monitored bottle presence and cap alignment,while 8 outputs controlled capping motors and conveyor belts.IEC 61131-3 programming enabled quick recipe changes for 20+bottle sizes,and Modbus integration with SAIA PCD7.D770 HMI allowed central monitoring.Capping line efficiency improved from 85%to 98%,and changeover time dropped from 2 hours to 10 minutes.The plant increased monthly production by 150,000 bottles,generating$225,000 in additional revenue.
Case 2:Food Processing Sorting System
A U.K.vegetable processing plant deployed SAIA PCD2.M110 to control a potato sorting system.The PLC’s fast input response(<100μs)synchronized optical sensors with air-jet rejectors,removing defective potatoes with 99.9%accuracy.Its-25℃~+60℃operating range withstood washdown-related temperature fluctuations,and short-circuit protection prevented output damage from water ingress.Defective potatoes in final products dropped from 3%to 0.1%,saving$180,000 annually in customer returns and rework.
Related Product Combination Solutions
SAIA PCD2.A110:Analog I/O expansion module—adds 4 AI/2 AO channels to SAIA PCD2.M110 for temperature/pressure control.
SAIA PCD7.D770:Touchscreen HMI—paired with SAIA PCD2.M110 for real-time status monitoring and parameter adjustment.
SAIA PCD Studio:Programming software—configures logic,monitors I/O,and updates firmware for SAIA PCD2.M110.
SAIA PCD2.E100:Ethernet adapter—enables TCP/IP communication for SAIA PCD2.M110 in networked factory systems.
Phoenix Contact QUINT-PS/3AC/24DC/10:24V DC power supply—ensures stable power for SAIA PCD2.M110 and expansion modules.
Belden 9841 RS-485 Cable:Industrial bus cable—optimizes Modbus communication between SAIA PCD2.M110 and HMI/sensors.
SAIA PCD2.M530:Digital I/O expansion—adds 32 DI/16 DO channels to SAIA PCD2.M110 for large-scale applications.
SICK WT24-2 Proximity Sensor:Digital input device—feeds presence signals to SAIA PCD2.M110 for conveyor control.
Installation,Maintenance,and Full-Cycle Support
Installation&Commissioning:SAIA PCD2.M110 features tool-free DIN rail mounting and color-coded terminals(gray for inputs,red for outputs,black for power),reducing installation time by 50%vs.wired relay systems.Before deployment,verify ambient temperature(-25℃~+60℃)and cabinet IP40 protection.Programming is simplified via SAIA PCD Studio—pre-built function blocks(e.g.,timer,counter)cut logic development time by 30%,and auto-detection of expansion modules enables one-click configuration.A typical packaging line setup is complete in<2 hours.
Maintenance&Fault Handling:Routine maintenance is minimal:Monthly checks include verifying LED status(steady green=normal,flashing amber=warning,solid red=fault)and cleaning terminal blocks to prevent dust buildup.Built-in diagnostics send fault codes(e.g.,“Output 3 Short”)to the HMI,reducing troubleshooting time from 4 hours to 20 minutes.The PLC’s modular design allows replacement of I/O circuits without removing the entire unit—cutting repair time by 60%.
After-Sales Support:As a SAIA-Burgess-authorized partner,we provide a 2-year warranty for SAIA PCD2.M110,covering manufacturing defects.Extended warranties(3-5 years)include annual on-site calibration and software updates.Our 24/7 technical team offers remote support(via SAIA’s Global Support Portal)and can dispatch certified engineers for complex automation issues—ensuring your packaging,assembly,or processing systems maintain maximum reliability and uptime.
Call to Action
For small-to-medium manufacturing,packaging,or food processing facilities needing flexible,compact logic control,SAIA PCD2.M110 delivers unmatched performance—especially when paired with SAIA PCD7.D770 HMI and expansion modules.Whether replacing outdated relay systems or building new automated equipment,we can tailor solutions including PLC programming,network integration,and operator training.Contact us today to discuss your application and receive a personalized quote—let’s enhance your industrial automation efficiency and flexibility!
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