Description

Application Scenarios

A Japanese consumer electronics manufacturer faced challenges with its smartphone camera module assembly:pneumatic cylinders(±0.1mm positioning error)caused inconsistent lens fitting,leading to 5-7%of modules failing focus tests(each defective unit costing$12 in rework).After upgrading to ROBO CYLINDER RCA-T actuators on 12 assembly stations,the manufacturer achieved transformative results.The actuator’s±0.01mm repeatability ensured precise lens alignment,while its silent operation(≤45dB)eliminated noise interference in the cleanroom.Over 12 months,focus test failures dropped to 0.3%,assembly cycle time decreased by 12%(via programmable speed profiles),and maintenance costs fell by 65%(no air supply or seal replacements needed)—proving RCA-T’s value in high-precision electronics manufacturing.

Parameter

Main Parameters

Value/Description

Product Model

ROBO CYLINDER RCA-T

Manufacturer

IAI Corporation(ROBO CYLINDER Division)

Product Category

Servo-Driven Electric Linear Actuator

Core Component

Brushless servo motor+precision ball screw(C7 grade)

Positioning Accuracy

±0.01mm(repeatability)–critical for micro-assembly tasks

Maximum Thrust

50N-500N(model-dependent)–adaptable to light/heavy loads

Maximum Speed

Up to 500mm/s–balances speed and precision

Standard Stroke Options

50mm-500mm–customizable for specific workstation needs

Drive System

Ball screw transmission–ensures low friction and long life

Feedback Device

17-bit absolute encoder–real-time position monitoring

Communication Interface

IO-Link,RS-485,Ethernet/IP–factory network integration

Operating Temperature

0°C to+50°C–suitable for controlled manufacturing environments

Protection Rating

IP54(standard);IP65(optional)–resistant to dust/spatter

Humidity Tolerance

20%-80%RH(non-condensing)–compatible with cleanrooms

Vibration Emission

≤1.5g–minimizes impact on sensitive components

Power Requirement

24VDC(5A-15A,model-dependent)–low-voltage safety design

Mounting Type

Foot,flange,or rod-end mounting–flexible workstation integration

Material

Housing:anodized aluminum;Screw:hardened 45#steel

Certifications

CE,UL,RoHS–meets global industrial standards

Weight/Dimensions

1.2kg-3.5kg;80×65×(120-620)mm–compact for dense setups

Programming Software

ROBO CYLINDER Studio–for motion profile customization

Technical Principles and Innovative Values

Innovation Point 1:Servo-Driven Precision–Unlike pneumatic cylinders(reliant on air pressure),the RCA-T uses a brushless servo motor paired with a C7-grade ball screw to achieve±0.01mm repeatability.A semiconductor manufacturer used this to position wafer probes,reducing contact error by 92%and improving test yield.

Innovation Point 2:Programmable Motion Profiles–Via ROBO CYLINDER Studio,users can set 16+motion segments(speed,acceleration,position)for complex tasks like”slow approach+high-force press+gentle retract.”An automotive supplier automated gasket installation with this feature,cutting cycle time by 18%.

Innovation Point 3:Low-Maintenance Design–The ball screw’s grease-lubricated design(service life≥10,000km)and brushless motor eliminate regular maintenance—unlike pneumatic cylinders(needing seal replacements every 3-6 months).A medical device plant reduced actuator upkeep time by 80%annually.

Innovation Point 4:Smart IO-Link Integration–The actuator’s IO-Link interface enables real-time data sharing(position,load,temperature)with MES systems.A battery manufacturer used this to monitor cell pressing force,detecting abnormal loads 20ms early and avoiding 12 potential production errors monthly.

Application Cases and Industry Value

Case 1:Electronics PCB Test Bench

A South Korean PCB manufacturer deployed ROBO CYLINDER RCA-T actuators on 30 test benches to drive probe cards into circuit boards.Legacy pneumatic cylinders caused probe misalignment(±0.08mm),damaging 2%of PCBs.The RCA-T’s±0.01mm accuracy eliminated damage,while its programmable speed(50mm/s for probe contact)reduced test time by 10%.Over 18 months,PCB scrap costs fell by$96,000,and test throughput increased by 15%—ROI achieved in 3 months.

Case 2:Automotive Battery Pack Assembly

A German electric vehicle(EV)maker integrated RCA-T actuators(500N thrust model)into 16 battery module assembly lines to tighten cell terminals.Previously,hydraulic cylinders caused over-torque(10%of modules failed insulation tests).The RCA-T’s programmable force control(±5N precision)ensured consistent terminal pressure,while its silent operation(42dB)improved workstation ergonomics.Defect rates dropped to 0.1%,and OSHA noise compliance costs were eliminated—saving$45,000 yearly.

Installation,Maintenance,and Full-Cycle Support

Installation preparation:Mount RCA-T via flange/foot brackets(torque bolts to 6Nm)and align with driven components(coaxiality tolerance≤0.03mm).Connect 24VDC power and communication cables(IO-Link cable length≤20m).Use ROBO CYLINDER Studio to calibrate zero position and program motion profiles—typical installation time:45-60 minutes per actuator.

Maintenance and support:Routine maintenance involves semi-annual visual inspections(check for loose bolts,cable wear)and annual grease replenishment(for 500mm+stroke models).Monitor via IO-Link for abnormal load(≥120%of rated thrust)or temperature(≥55°C)to prevent damage.80%of faults are resolved via software resets or cable checks.IAI offers a 24-month warranty,24/7 technical support,and next-day replacement in major industrial regions.

Whether you’re assembling microelectronics,testing PCBs,or building EV batteries,the ROBO CYLINDER RCA-T delivers the precision and flexibility to elevate your automation workflow.Contact IAI today for a customized actuator solution tailored to your production’s unique motion requirements!

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