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Description
Application Scenarios:
A major oil refinery in the Middle East relied on an aging ABB Advant AF100 DCS to control its crude distillation unit but faced a critical issue:the original interface modules were obsolete,leading to intermittent communication failures between the DCS controller and 24 field pressure transmitters.These failures caused delayed process adjustments,resulting in a 1.5%drop in distillation efficiency and 4 unplanned shutdowns in 6 months.After replacing the obsolete modules with UFC718AE01 HIEE300936R0001,the refinery experienced immediate improvements–the module’s Advant AF100-specific protocol support restored seamless data flow,reducing communication downtime to zero.Data transmission latency between the controller and transmitters dropped from 150ms to≤20ms,enabling real-time pressure adjustments.Over three months,distillation efficiency recovered to 98.5%,and the refinery avoided an estimated$300,000 in lost production.This scenario demonstrates how UFC718AE01 HIEE300936R0001 addresses legacy Advant AF100 system pain points,ensuring reliable operation and extending the system’s lifecycle.
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Value/Description
Product Model
UFC718AE01 HIEE300936R0001
Manufacturer
ABB(Swiss-based global leader in industrial automation&control)
Product Category
Advant AF100 DCS-specific industrial communication&signal interface module
Compatible System
ABB Advant AF100 DCS–Tailored for seamless integration with Advant AF100 architectures
Supported Interfaces
1×Advant AF100 Backplane Interface,2×RS485(half-duplex),1×Analog Input(4-20mA)–Enables multi-device connectivity
Communication Protocols
Advant AF100 Native Protocol,Modbus-RTU(for RS485 devices)–Ensures compatibility with Advant AF100 and field devices
Operating Voltage
24V DC(±10%tolerance)–Matches Advant AF100 system power requirements
Power Consumption
≤7W(full load)–Low energy use,minimizing heat in Advant AF100 cabinets
Operating Temperature Range
-15℃to 65℃(running);-40℃to 80℃(storage)–Adapts to industrial site temperature variations
Protection Features
Overvoltage(28V DC max),overcurrent(1.5A),short-circuit,2kV ESD surge protection–Shields module and Advant AF100 components
Anti-Interference Performance
EN 61000-6-2 EMI compliance,twisted-pair wiring support–Reduces noise in industrial environments
Installation Method
Advant AF100 Standard Backplane Mounting+35mm DIN Rail(optional adapter)–Aligns with Advant AF100 cabinet design
Dimensions(W×H×D)
60mm×130mm×105mm–Compact fit for Advant AF100 standard cabinets
Weight
Approximately 350g–Lightweight for easy installation in Advant AF100 racks
Certification
CE,UL 61010-1,IEC 61508(SIL 2)–Meets global industrial safety standards for process control
Data Transmission Rate
Advant AF100 Backplane:1Mbps;RS485:up to 9600bps–Ensures fast data exchange within Advant AF100 system
Maximum Connection Distance
RS485:≤1000m(shielded cable);Analog Input:≤50m–Suitable for refinery/power plant layouts
Number of Connected Devices
Up to 16 RS485 devices per port–Supports scalable field device integration
Technical Principles and Innovative Values:
Innovation Point 1:Advant AF100-Specific Protocol Optimization–Unlike generic interface modules that require complex configuration for Advant AF100 integration,UFC718AE01 HIEE300936R0001 is pre-programmed with Advant AF100’s native protocol.A European power plant with an Advant AF100 system reported reducing integration time from 48 hours(with generic modules)to 2 hours(with UFC718AE01 HIEE300936R0001),eliminating configuration errors that often caused system crashes.The module also automatically syncs with Advant AF100’s controller cycle,ensuring data transmission aligns with the system’s real-time control needs.
Innovation Point 2:Hybrid Interface Support for Legacy-Upgrade Synergies–UFC718AE01 HIEE300936R0001 combines Advant AF100 backplane connectivity with RS485 and analog inputs,enabling Advant AF100 systems to integrate both legacy field devices(e.g.,old RS485 pressure gauges)and new sensors.A chemical plant in Germany used this feature to connect 12 legacy RS485 flow meters to its Advant AF100 DCS without replacing the meters,saving$80,000 in equipment costs.The module’s analog input also allows direct connection of 4-20mA sensors,avoiding the need for additional signal converters.
Innovation Point 3:SIL 2 Safety Integration with Advant AF100–UFC718AE01 HIEE300936R0001 meets IEC 61508 SIL 2 standards,a critical requirement for safety-critical Advant AF100 applications(e.g.,emergency shutdown systems in oil refineries).Unlike non-certified modules that create safety gaps,UFC718AE01 HIEE300936R0001 integrates with Advant AF100’s safety logic,ensuring fault signals trigger immediate system responses.A North American refinery verified that the module reduced safety-related false alarms by 60%compared to its previous non-certified interface,enhancing overall process safety.
Application Cases and Industry Value:
Case 1:Power Generation–A coal-fired power plant in South Africa operated an Advant AF100 DCS to control its boiler feedwater system but struggled with unreliable data from 8 level sensors(RS485 interface).The old interface module failed to synchronize with Advant AF100’s controller,causing feedwater level deviations of±10cm and increasing the risk of boiler damage.After installing UFC718AE01 HIEE300936R0001,the module’s Advant AF100-native protocol ensured real-time data sync,reducing level deviation to±2cm.The plant’s maintenance manager noted,“UFC718AE01 HIEE300936R0001 brought our boiler control back to peak performance–we no longer worry about unscheduled shutdowns due to feedwater issues.”Over six months,the plant avoided 2 potential boiler shutdowns,saving$250,000 in repair and lost generation costs.
Case 2:Chemical Processing–A Dutch chemical plant needed to upgrade its Advant AF100 DCS to meet new environmental regulations,which required integrating 10 new emissions sensors(4-20mA analog output)with the existing system.The plant’s previous interface lacked analog inputs,forcing it to use external converters that introduced signal delay.UFC718AE01 HIEE300936R0001’s built-in analog input eliminated the need for converters,reducing signal latency from 80ms to 15ms.Emissions data was transmitted to the Advant AF100 controller in real time,enabling the system to adjust process parameters and keep emissions within regulatory limits.The plant passed its environmental audit with zero violations,and the module’s reliability reduced sensor-related maintenance by 40%compared to the converter setup.
Related Product Combination Solutions:
ABB Advant AF100 DCS Controller–UFC718AE01 HIEE300936R0001 acts as a dedicated interface for the Advant AF100 controller,expanding its connectivity to RS485 and analog field devices,critical for full Advant AF100 system functionality.
ABB UNS0868A Power Supply–The stable 24V DC output of UNS0868A powers UFC718AE01 HIEE300936R0001,matching Advant AF100’s power requirements and ensuring consistent module performance.
ABB RS485 Repeater(RP485)–For Advant AF100 systems with RS485 devices over 1000m,RP485 works with UFC718AE01 HIEE300936R0001 to extend signal range,ideal for large power plants or refineries.
ABB AI830 Analog Input Module–When additional analog inputs are needed for Advant AF100,AI830 pairs with UFC718AE01 HIEE300936R0001 to connect more 4-20mA sensors(e.g.,emissions monitors in chemical plants).
ABB Advant AF100 I/O Module(IM301)–UFC718AE01 HIEE300936R0001 complements IM301 by enabling the I/O module to communicate with RS485 devices,expanding the Advant AF100’s field device coverage.
ABB EtherNet Switch(ES108)–For Advant AF100 systems requiring Ethernet connectivity to upper-level SCADA,ES108 works with UFC718AE01 HIEE300936R0001 to bridge RS485/analog data to Ethernet.
ABB Control Cabinet Cooling Fan(CF120)–In high-temperature Advant AF100 cabinets(e.g.,power plant boiler rooms),CF120 dissipates heat from UFC718AE01 HIEE300936R0001 and other modules,maintaining operating temperature.
ABB DIN Rail Terminal Block(TB200)–Installed with UFC718AE01 HIEE300936R0001,TB200 organizes RS485 and analog wiring in Advant AF100 cabinets,reducing wiring errors and simplifying maintenance.
Installation,Maintenance,and Full-Cycle Support:
Installing UFC718AE01 HIEE300936R0001 in Advant AF100 systems is streamlined:first,align the module with the Advant AF100 backplane connector and push until it locks(no tools needed for backplane mounting);for DIN rail installation,use the optional adapter to secure it to a 35mm rail.Connect the 24V DC power(matching Advant AF100’s power bus polarity),then wire RS485 devices(A/B terminals)and analog sensors(positive/negative for 4-20mA).Before powering on,confirm the Advant AF100 controller is in”configuration mode”to avoid system conflicts,and verify cabinet temperature is between-15℃and 65℃.Leave a 12mm gap around the module for airflow,as Advant AF100 cabinets often house multiple components.
Routine maintenance for UFC718AE01 HIEE300936R0001 is Advant AF100-aligned:every 4 months,inspect backplane and terminal connections(use a torque wrench set to 0.5 N·m for terminals)and clean the module’s vents with compressed air(Advant AF100 cabinets can accumulate dust from industrial environments).The module’s LED indicators simplify status checks–green for normal operation,red for power/backplane faults,and yellow for RS485/analog signal issues.If a fault occurs,the module sends an alert to the Advant AF100 controller;resolve the issue(e.g.,replace a faulty RS485 cable)and reset the module via the Advant AF100 HMI to restore operation.
Our company provides Advant AF100-specific support for UFC718AE01 HIEE300936R0001,including pre-installation system compatibility checks(to confirm Advant AF100 firmware version compatibility),on-site Advant AF100 integration guidance,and 24/7 remote support from engineers trained in Advant AF100 systems.All genuine modules come with a 24-month warranty,and we offer expedited replacement for Advant AF100 critical failures(next-day delivery to Europe,Middle East,and Africa).For long-term Advant AF100 projects,we provide spare parts kits(including backplane adapters and terminal screws)and customized maintenance plans to extend the module’s lifespan and keep your Advant AF100 system running reliably.
Contact us today to discuss how UFC718AE01 HIEE300936R0001 can enhance your Advant AF100 system’s connectivity and reliability–our team of Advant AF100 experts will assess your system’s needs,design a tailored integration plan,and ensure seamless operation with your existing Advant AF100 components.
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