ABB SAFT185TBC Communication Module – Fiber Optic Interface for REF615 & REL615

The ABB SAFT185TBC is a plug-in communication module that provides high-speed fiber optic or twinaxial communication for ABB’s Relion 615 series protection relays. It enables the relay to participate in digital substation networks based on the IEC 61850 standard, supporting protocols such as:

GOOSE (Generic Object Oriented Substation Event) – For fast, peer-to-peer tripping and interlocking
SV (Sampled Values) – For transmitting digitized current and voltage measurements
MMS (Manufacturing Message Specification) – For supervision, configuration, and data exchange
This module is essential for modern smart grid and digital substation applications where electromagnetic interference (EMI) immunity, high-speed response, and data integrity are critical.

The SAFT185TBC supports point-to-point or ring network topologies and can be used for process bus or station bus communication, depending on system design.

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Description


Application Scenarios

At a 132 kV transmission substation in Norway undergoing digitalization,engineers upgraded legacy copper-based communication to a fiber optic IEC 61850 network.The existing REF615 relays were equipped with ABB SAFT185TBC modules to enable GOOSE messaging over multimode fiber.During a simulated fault,the relay transmitted a trip command via GOOSE within 3 ms,significantly faster than the previous hardwired scheme.The fiber optic link remained unaffected by a nearby lightning strike that disrupted copper-based systems,proving its EMI immunity.The SAFT185TBC enabled seamless integration into the new automation system,reducing cabling by 70%and improving system reliability and scalability.

Parameter

Parameter Value/Description

Model SAFT185TBC

Manufacturer ABB

Product Type Fiber Optic/Twinax Communication Module

Communication Standard IEC 61850-8-1(GOOSE),IEC 61850-9-2(SV),MMS

Interface Type Fiber Optic(ST or SC connectors)or Twinaxial

Fiber Type Multimode(typically 62.5/125µm or 50/125µm)

Transmission Distance Up to 2 km(multimode fiber)

Data Rate 100 Mbps(Fast Ethernet)

Network Topology Point-to-point,star,or ring

Redundancy Support PRP(Parallel Redundancy Protocol)or HSR(High-availability Seamless Redundancy)–depending on system configuration

Status Indication LEDs for Power,Link,and Data Activity per port

Mounting Plug-in module for Relion 615 relay base(DIN rail compatible)

Operating Temperature-25°C to+70°C–Suitable for industrial environments

Compliance IEC 60255,IEC 61000-6-2/6-4(EMC),IEEE 1613(Substation Equipment)

Order Code 3AHM985001R0101(Common variant)

Compatibility REF615,REL615,RED615,and other Relion 615 series IEDs

Technical Principles and Innovative Values

Innovation Point 1:Fiber optic communication provides complete immunity to electromagnetic interference(EMI),critical in high-voltage substations where switching transients and arc faults can disrupt copper-based signals.

Innovation Point 2:Supports IEC 61850 GOOSE,enabling ultra-fast,reliable,and secure tripping and interlocking without hardwired connections—reducing cabling complexity and installation cost.

Innovation Point 3:Enables Sampled Values(SV)transmission,allowing merging units(MUs)to digitize CT/VT outputs and stream them over fiber,eliminating analog signal degradation.

Innovation Point 4:Plug-and-play modular design allows field installation or upgrade of communication capabilities without replacing the entire relay.

Innovation Point 5:Dual-port capability(in some configurations)supports ring or redundant network topologies,enhancing network availability and fault tolerance.

Innovation Point 6:Real-time status LEDs provide immediate visual feedback on link status,data traffic,and errors—critical for commissioning and troubleshooting.

Application Cases and Industry Value

In a wind farm substation in Denmark,SAFT185TBC modules were used to create a fiber optic ring network between REL615 transformer protection relays and a central IED.During a grid fault,GOOSE messages triggered automatic islanding within 4 ms,protecting turbines from voltage collapse.The fiber network remained operational during high EMI events caused by power electronics.

At a metro rail traction substation in Singapore,SAFT185TBC enabled GOOSE-based interlocking between feeder protection relays,reducing trip time and eliminating miles of copper control cables.

Related Product Combination Solutions

ABB REF615/REL615/RED615:Host protection relays

ABB SAFT111POW:Power supply module–Powers the communication system

ABB SAFT111CPL:Basic communication plug-in(e.g.,RS-485)

ABB PCM600:Configuration software–Used to set up GOOSE,SV,and MMS

ABB 615 Hardware Manual:Installation and wiring guide

ABB Merging Units(MUs):Provide Sampled Values to relays via SV

ABB Network Switches:IEC 61850-compliant switches for station bus

ABB 1SFC990001R1000:Spare fiber optic connectors or cables

Installation,Maintenance,and Full-Cycle Support

The SAFT185TBC is installed by inserting it into the designated communication slot on the Relion 615 relay base.Fiber optic cables are connected using ST or SC connectors,ensuring proper alignment and cleanliness.

Configuration is performed via ABB PCM600 software,where GOOSE datasets,SV subscriptions,and network parameters are defined.

Maintenance includes:

Inspecting fiber connectors for dirt or damage

Checking LED status during operation

Testing GOOSE/SV communication with relay test sets

Replacing the module if link loss or data errors occur

ABB provides long-term technical support,spare parts,and firmware updates,ensuring compatibility with evolving digital substation standards.

Conclusion

The ABB SAFT185TBC is a specialized fiber optic communication module for the Relion 615 series protection relays,not a PLC.It enables IEC 61850-based digital substation communication,supporting GOOSE,SV,and MMS for modern,high-reliability power systems.

For PLC solutions,consider ABB’s AC500,AC800M,or PM800 series.The SAFT185TBC is essential for substation automation engineers,protection specialists,and system integrators deploying smart grid and digital substation technologies.

Contact Us WhatsApp / Wechat:+86 18150087953 / +86 18005022138
Phone:+86 18150087953 / +86 18005022138
Email:sales@cxplcmro.com