Description

Product Overview

The ABB LD 800HSE-3BDH000320R02 is a high-integrity safety controller module designed to deliver reliable protection in safety-critical industrial applications.As a key component of ABB’s safety instrumented system(SIS)portfolio,this module is engineered to meet the stringent requirements of safety standards,ensuring the safe operation of processes in high-risk environments.Whether deployed in oil and gas refineries,chemical plants,or power generation facilities,the ABB LD 800HSE-3BDH000320R02 provides robust safety logic solving to prevent hazardous events.

Featuring advanced safety processing capabilities,the ABB LD 800HSE-3BDH000320R02 executes safety functions with high accuracy and speed,enabling rapid response to abnormal process conditions.Its redundant design ensures fault tolerance,minimizing the risk of system failure when it matters most.What sets the ABB LD 800HSE-3BDH000320R02 apart is its combination of high safety integrity level(SIL)certification,flexible configuration,and seamless integration with other ABB automation components,making it a trusted choice for protecting personnel,equipment,and the environment.

Technical Specifications

Parameter Name

Parameter Value

Product Model

ABB LD 800HSE-3BDH000320R02

Manufacturer

ABB

Product Type

Safety Controller Module

Safety Integrity Level

SIL 3(per IEC 61508)

Maximum Safety Functions

100 configurable safety functions

Input/Output Capacity

Up to 256 safety I/O points

Processing Speed

1ms typical cycle time

Communication Protocols

HSE(High Speed Ethernet),Modbus TCP/IP

Power Supply

24V DC±10%

Power Consumption

Max 15W

Operating Temperature

0°C to 60°C(32°F to 140°F)

Storage Temperature

-40°C to 85°C(-40°F to 185°F)

Dimensions

180mm x 120mm x 60mm(7.1″x 4.7″x 2.4″)

Weight

Approximately 1.2kg(2.6lbs)

Mounting

DIN rail(35mm)

Protection Class

IP20

Certifications

IEC 61508,IEC 61511,ATEX,UL

Main Features and Advantages

High safety integrity:Certified for SIL 3 under IEC 61508,the ABB LD 800HSE-3BDH000320R02 provides the highest level of safety assurance for critical processes.This certification ensures it can reliably perform safety functions with a very low probability of failure on demand(PFD),making it suitable for applications where hazardous events could have catastrophic consequences.

Redundant design:The module incorporates redundant processing cores and communication paths,eliminating single points of failure.In the event of a component fault,the ABB LD 800HSE-3BDH000320R02 continues operating without interruption,ensuring safety functions remain active—critical for maintaining protection in continuous processes like chemical reactors or oil pipelines.

Flexible configuration:With support for up to 100 configurable safety functions and 256 I/O points,the ABB LD 800HSE-3BDH000320R02 adapts to diverse application requirements.Its intuitive programming environment allows engineers to design custom safety logic using function blocks,reducing development time and ensuring compliance with specific process safety requirements.

Fast response time:A typical cycle time of 1ms enables the ABB LD 800HSE-3BDH000320R02 to detect abnormal conditions and execute safety actions—such as emergency shutdowns or valve closures—before hazardous situations escalate.This speed is essential in high-speed processes where even a small delay could lead to equipment damage or safety risks.

Seamless integration:Compatible with ABB’s System 800xA platform and other industrial control systems,the ABB LD 800HSE-3BDH000320R02 integrates smoothly with existing automation infrastructure.It communicates via HSE and Modbus TCP/IP,enabling real-time data exchange with process control systems while maintaining separation between safety and non-safety networks—a key requirement for safety system independence.

Diagnostic capabilities:Advanced self-diagnostics continuously monitor the module’s health,providing detailed fault information via integrated displays and network interfaces.This allows maintenance teams to quickly identify and resolve issues,minimizing downtime while ensuring the ABB LD 800HSE-3BDH000320R02 remains in a safe state during troubleshooting.

Application Field

In oil and gas production facilities,the ABB LD 800HSE-3BDH000320R02 serves as the core of emergency shutdown(ESD)systems,monitoring pressure,temperature,and flow in pipelines and processing units.It triggers shutdown sequences when hazardous conditions are detected,preventing leaks,explosions,or environmental damage.

Chemical processing plants rely on the ABB LD 800HSE-3BDH000320R02 to control safety interlocks in reactor systems,ensuring proper sequencing of valves,pumps,and heaters.Its SIL 3 certification provides the necessary assurance for handling toxic or flammable chemicals,where a single safety failure could have severe consequences.

Power generation facilities use the ABB LD 800HSE-3BDH000320R02 to protect turbine systems,boiler operations,and electrical distribution networks.It monitors critical parameters like steam pressure and rotational speed,initiating protective actions to prevent equipment damage and ensure safe shutdowns during abnormal conditions.

Pharmaceutical manufacturing utilizes the ABB LD 800HSE-3BDH000320R02 in processes involving sterile environments or hazardous materials,ensuring compliance with safety regulations while maintaining product integrity.Its flexible configuration allows for custom safety logic tailored to the unique requirements of batch processing and cleanroom operations.

Related Products

ABB SD 803F-3BDH000309R01:A safety I/O module that expands the ABB LD 800HSE-3BDH000320R02’s input/output capacity with 16 digital safety channels.

ABB PM 864-3BSE018105R1:A process controller that works alongside the ABB LD 800HSE-3BDH000320R02 to separate safety and control functions in integrated systems.

ABB HI 800-3BDH000315R01:A HSE communication interface that enhances the ABB LD 800HSE-3BDH000320R02’s network connectivity for large-scale safety systems.

ABB DI 810-3BSE016211R1:A digital input module often paired with the ABB LD 800HSE-3BDH000320R02 for monitoring non-safety process signals in integrated environments.

ABB DO 810-3BSE016212R1:A digital output module that works with the ABB LD 800HSE-3BDH000320R02 to control safety-critical actuators like emergency stop valves.

ABB PS 865A-3BSE030220R1:A redundant power supply unit that ensures uninterrupted operation of the ABB LD 800HSE-3BDH000320R02 in safety-critical applications.

ABB AC 800M-3BSE018106R1:A modular process controller that integrates with the ABB LD 800HSE-3BDH000320R02 to provide combined control and safety functionality.

Installation and Maintenance

Pre-installation preparation:Before installing the ABB LD 800HSE-3BDH000320R02,ensure the mounting location is free from excessive vibration,electromagnetic interference,and temperature extremes.Verify that the 24V DC power supply is properly regulated and isolated,with a dedicated circuit breaker sized for 1A.Check that communication cables(HSE/Ethernet)are shielded and rated for industrial use,with proper grounding to prevent signal interference.Review the safety logic design to confirm compatibility with connected I/O modules and process requirements.

Maintenance recommendations:Regularly inspect the ABB LD 800HSE-3BDH000320R02’s status indicators to verify normal operation—steady green LEDs confirm healthy operation,while amber or red LEDs indicate faults requiring attention.Perform periodic functional tests of safety functions to ensure they operate as designed,following a documented test procedure to avoid process disruption.Keep firmware updated using ABB’s recommended tools and procedures to ensure compliance with the latest safety standards.When replacing the module,use proper ESD protection and ensure the replacement unit has the same firmware version to maintain safety certification.Store spare modules in a dry,temperature-controlled environment to preserve their reliability.

Product Guarantee

The ABB LD 800HSE-3BDH000320R02 is backed by a 2-year warranty covering manufacturing defects and ensuring compliance with published safety specifications.Our technical support team includes safety system experts who provide guidance on installation,configuration,and functional testing,ensuring the module meets safety requirements and operates reliably.Each unit undergoes rigorous certification testing,including fault injection and environmental stress screening,to validate its SIL 3 performance.We stand behind the safety integrity of the ABB LD 800HSE-3BDH000320R02 and offer prompt replacement for covered issues,with priority support to minimize downtime in safety-critical applications.Our commitment to quality ensures this safety controller delivers consistent protection throughout its operational lifespan.

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