Description

Application Scenarios

A large steel processing plant was experiencing frequent breakdowns and poor speed regulation on their cold rolling mill line due to aging analog DC drives.

They upgraded to the ABB DCS800-S02-1500-05 digital DC drive,which provided:

Precise torque and speed control under variable load conditions

Fast dynamic response for real-time adjustments

Improved energy efficiency through regenerative braking

Seamless integration with existing PLC control via PROFIBUS DP

Result:The new DCS800 drive significantly improved process stability,reduced downtime by over 40%,and enhanced product quality—demonstrating how modern digital DC drives like the DCS800-S02-1500-05 deliver superior performance in industrial environments.

Parameter Table

Main Parameters Value/Description

Product Model DCS800-S02-1500-05

Manufacturer ABB

Product Category Digital DC Drive/DC Governor

Series DCS800

Output Current 1500 A

Output Voltage Up to 525 V DC

Input Voltage 3-phase AC,500–690 VAC

Control Mode Torque control,speed control,position control

Communication Interface PROFIBUS DP,CANopen,DeviceNet,optional Modbus RTU

Regenerative Capability Optional(requires external unit or compatible setup)

Cooling Method Forced air cooling

Mounting Type Cabinet mount(standard industrial installation)

Protection Class IP20(for cabinet installation)

Operating Temperature 0°C to+50°C

Safety Standards CE,UL,RoHS,IEC 61800-6

Technical Principles and Innovative Values

Digital Signal Processing:Ensures accurate and fast control of DC motors using advanced algorithms.

Torque&Speed Regulation:Offers closed-loop control with high precision,ideal for continuous processes.

Regenerative Braking Option:Allows energy recovery during deceleration,reducing energy waste and mechanical wear.

Flexible Fieldbus Integration:Supports PROFIBUS DP,CANopen,DeviceNet,and Modbus RTU for seamless automation integration.

Multiple Operation Modes:Can be configured for 4-quadrant operation(forward/reverse torque and speed).

Built-in Diagnostics and Monitoring:Enables predictive maintenance and easy troubleshooting.

Rugged Industrial Design:Built to withstand harsh environments and long-term usage in heavy industries.

Compared to older analog DC drives,the DCS800-S02-1500-05 offers superior control accuracy,higher reliability,and better connectivity for modern industrial automation systems.

Application Cases and Industry Value

Case Study:Paper Mill Line Upgrade

A paper production facility was facing frequent motor overheating and inconsistent tension control on their calender rolls due to outdated DC drives.

By installing the ABB DCS800-S02-1500-05,engineers achieved:

Stable tension control across the web handling system

Real-time torque monitoring and adjustment

Reduced motor heating through precise current regulation

Integration with SCADA via PROFIBUS DP

Result:Production quality improved significantly,and maintenance intervals were extended—proving the DCS800-S02-1500-05’s value in complex,high-current DC motor applications.

Installation,Maintenance,and Full-Cycle Support

Installing the ABB DCS800-S02-1500-05 involves careful planning and execution due to its high power rating.Key steps include:

Proper cabinet mounting and ventilation

Power wiring from main supply to the drive input

Motor connection and encoder feedback setup(if applicable)

Configuration via DriveWindow PC Tool or local HMI

Integration with higher-level controllers via fieldbus

Routine maintenance includes:

Monitoring temperature and current draw

Checking alarm logs and diagnostic data

Cleaning air filters and checking fan operation

Performing firmware updates when available

Our full-cycle service offerings include:

Pre-installation technical consultation and compatibility checks

On-site commissioning and remote diagnostics

Firmware upgrades and backup configuration services

Fast-response repair and replacement programs

We are committed to ensuring your DCS800-S02-1500-05 operates reliably and efficiently throughout its lifecycle.

Contact Us

Are you looking to install,replace,or integrate the ABB DCS800-S02-1500-05 DC Governor into your industrial system?Whether you’re an OEM,system integrator,or maintenance engineer,we can help you source,configure,and support this powerful digital DC drive for your specific application.

Contact us today for a customized solution tailored to your needs.Let’s unlock the full potential of the ABB DCS800-S02-1500-05 DC Drive in your next industrial automation or heavy-duty motion control project.

Choose Shenzhen Changxin for worry-free after-sales service and high-quality products. We only cooperate with first-tier brand manufacturers in the industry. Our products are imported and comprehensive. We provide thoughtful pre-sales service, communicating multiple times with customers about product models, quality, prices, and delivery schedules to jointly confirm the solutions and address users’ concerns in advance. Business execution is in place, ensuring on-time delivery of ordered products and formulating a comprehensive delivery plan to guarantee the project schedule. We also assist users in handling acceptance procedures. Our after-sales service is impeccable. For any problems during the warranty period, we only replace, not repair. We never shirk responsibilities or pass the buck when encountering problems. Our service hotline is available 24/7: 18150087953 SOLEMN COMMITMENT 1. For all items, modules, and cards sold by our company, if any quality problems occur during normal use within the warranty period, we will provide free replacements without any excuse or delay. 2. For non-discontinued materials and equipment that are out of the warranty period, we only charge the cost of relevant accessories for quality problems. 3. For discontinued materials and equipment, we provide alternative models and equipment replacement process services. 4. For the materials and equipment purchased by customers, we offer lifetime free system software upgrades and provide relevant technical documents for free. 5. We regularly follow up on the usage of the materials purchased by customers and promptly solve any problems. 6. Our company’s hotline provides 24-hour service, and we will respond to customers’ questions within 1 hour. 7. For any other matters not covered, our company adheres to the attitude of “thoughtful service and full responsibility” and solves problems from the customer’s perspective in a practical way. With a serious and rigorous corporate style, we wholeheartedly serve every customer. The company mainly imports PLC modules, programmable controllers, servo control systems and DCS spare parts, such as: ABB, AB (Rockwell), GE (General Electric), Bentley, Honeywell, Emerson, Motorola, Invensys, Westinghouse, etc. The company has established close cooperative relations with many world-renowned PLC and DCS product maintenance service providers, and can directly purchase from abroad, providing equipment and spare parts from different countries and manufacturers. We supply directly from abroad, without middlemen, reducing the cost of use. There is really no middleman who can make a price difference! ! If you have any defects or need to import PLC, DCS spare parts, please contact our team, we will help you find reliable and high-quality products super quickly, while shortening the delivery time to ensure that your equipment can operate normally in the right environment. On time. Professionally provide: PLC programmable control system, distributed control system (DCS), safety instrument system (SIS), ESD system, vibration monitoring system, turbine compressor control system (CCS) and other PLC modules, various industrial control systems, system modules, CPU, IO module, DO module, AI module, DI module, network communication module, Ethernet module, motion controller, analog input module, analog output module, switch input module, switch output module, module redundancy, power supply module, relay output unit, relay input unit, processing unit. Products are widely used in: electricity, petroleum, mine hoisting, ports, heating, gas, water supply, sewage treatment, metallurgy, papermaking, textile, chemical industry, water conservancy and other modern industrial fields! ABB 5SHY3545L0010/3BHB013088R0001 MOTOROLA MVME2434 MOTOROLA MVME2432 A-B 81001-450-53-R ABB PNI800 WOODWARD 9907-164 NI PXIE-4145 ABB CI871K01 3BSE056797R1 MOTOROLA MVME5500-0161 MOTOROLA MVME5500-0163 EMERSON MVME55006E-0163 GE DS200DCFBG1BJB ABB PPD113B01-10-150000 ABB PM904F 3BDH001002R0001 MOTOROLA MVME2400 FOXBORO H92A0K9V0H00 PIONEER MAGNETICS PM36218B-10P-1-8PH-J GE IC698CPE040-JP EMERSON MVME7100 ABB HPC800K02 ABB SYN5202-0277 ABB HPC800K02（含HC800模块、CP800模块、底座） MOTOROLA MVME5500 MOTOROLA MVME55006E-0163R GE IS215UCVEM09B AMAT 0090-76110 VME PCB ABB 5SHX2645L0002/3HB012961R0001 ABB AO2000-LS25 ABB PM865K01 3BSE031151R1 ABB 5SHX1445H0001 3BHL000391P0101 3BHB003230R0101 5SXE05-0152 KONGSBERG DPS112 GE VMIVME-7750 ABB AO2000-LS25 TRICON 4352B ABB PFSK152 TRICONEX 3009 MOOG D136-001-007 SCANde INTELLISCANDE14-405NM SCANLAB