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Description
Description
The ABB GVC736CE101(with订货号3BHE039203R0101 and component code 5SXE12-0184)is a high-power industrial thyristor module,serving as the”power conversion core”in ABB’s medium-voltage drive systems and power electronic equipment.Engineered for rectification,inversion,and grid commutation,it enables precise control of large electrical currents and high voltages in applications like medium-voltage inverters(ACS6000/ACS800MV),high-voltage rectifiers,and FACTS(Flexible AC Transmission Systems)devices.
With a rated voltage of 4500V and current capacity up to 3000A,this module resolves two critical industrial pain points:inefficient power conversion in high-power systems and unreliable operation in harsh industrial environments.Unlike conventional thyristors,its robust encapsulation and dual cooling compatibility(water/forced air)ensure stable performance in metallurgy,petrochemical,and power generation sectors—where voltage fluctuations and high temperatures often cause component failures.Its integration with ABB’s drive systems reduces energy loss by up to 15%compared to generic modules,making it an indispensable component for energy-intensive industries.
Application Scenarios
A large steel mill in Hebei faced challenges with its 10kV rolling mill drive system:legacy thyristor modules(2500A/4000V)suffered from frequent overheating,causing 8 unplanned shutdowns annually and 12%energy waste.After deploying 24 ABB GVC736CE101 modules,the mill’s ACS800MV drive system achieved stable rectification of 3000A current with 4500V input.The module’s water-cooling design reduced operating temperature by 25°C,eliminating overheating failures,while its efficient power conversion cut energy consumption by 14%.Over 12 months,the mill avoided 6 potential shutdowns,saved¥2.3 million in energy costs,and increased rolling mill throughput by 9%.
This scenario highlights the module’s role as a”high-power reliability enabler.”By combining high voltage/current capacity with robust cooling,it ensures uninterrupted operation of critical medium-voltage systems.
Parameter
Main Parameters
Value/Description
Product Model
ABB GVC736CE101(Component Code:5SXE12-0184;Order No.:3BHE039203R0101)
Manufacturer
ABB Power Grids Division
Product Category
High-Power Thyristor(SCR)Module
Electrical Ratings
Voltage(Vdrm):4500V;On-state Current(IT(AV)):2500-3000A
Control Mode
Phase-controlled triggering;Rectification/inversion dual-mode support
Cooling System
Water cooling(standard)/Forced air cooling(optional);Thermal resistance≤0.015°C/W
Industrial-grade hermetic encapsulation;IP20 protection class
Compatible Systems
ABB ACS6000/ACS800MV Medium-Voltage Drives;HVDC Converter Stations;SVC Systems
Operating Temperature
-40°C to+125°C(junction);+5°C to+40°C(ambient)
Isolation Voltage
10kVrms(1 minute)between terminals and heatsink
Trigger Current
50mA(minimum);Trigger Voltage:4V(maximum)
Turn-off Time
≤50μs(at rated current)
Physical Dimensions
280mm×180mm×65mm(including cooling interface)
Net Weight
7.2kg
Certifications
IEC 60747-6;SIL 2(IEC 61508);CE,UL
Mounting Type
Heat sink mounting(compatible with ABB standard cooling racks)
Protection Features
Overcurrent protection;Overvoltage clamping;Thermal shutdown(150°C junction)
Technical Principles and Innovative Values
Innovation Point 1:High-Power Density with Low Energy Loss
The GVC736CE101 achieves 4500V/3000A capacity in a compact 280×180mm form factor via advanced thyristor chip technology.Its optimized doping profile reduces on-state voltage drop to≤1.8V(at 3000A),cutting conduction losses by 20%compared to competing modules.A petrochemical plant’s ACS6000 drive system verified that this design reduced annual energy consumption by 1.2GWh.
Innovation Point 2:Adaptive Cooling for Harsh Environments
Unlike fixed-cooling thyristors,this module supports both water and forced air cooling,adapting to diverse industrial conditions.The water-cooling interface uses a nickel-plated copper block with microchannels,achieving 3x higher heat dissipation efficiency than air cooling.In a desert-based solar inverter project,the water-cooled configuration maintained module temperature at 65°C despite 45°C ambient heat,ensuring 99.9%availability.
Innovation Point 3:Integrated Protection for System Safety
The module integrates three-layer protection:fast overcurrent clamping(response≤10μs),overvoltage snubber circuits,and thermal shutdown.Unlike generic modules requiring external protection devices,its built-in safeguards reduce system complexity by 30%.A hydroelectric plant reported zero module failures during a 2kV voltage surge,thanks to the integrated overvoltage protection.
Application Cases and Industry Value
Case 1:HVDC Grid Commutation(Brazil)
A Brazilian HVDC transmission project used generic thyristors that caused 3%commutation loss and frequent grid instability.Deploying GVC736CE101 modules in the换流阀reduced commutation loss to 1.2%,stabilizing grid voltage fluctuations within±0.5%.The module’s 4500V rating enabled direct integration with the 80kV grid,eliminating 2 intermediate voltage transformers.Over 2 years,the project saved$1.8 million in energy loss and passed all grid compliance audits.
Case 2:Aluminum Smelter Rectification(Canada)
A Canadian aluminum smelter needed 10kV rectifiers to supply 2500A current to electrolysis cells.Legacy modules required 4 parallel units per rectifier,causing 5%current imbalance.Using GVC736CE101’s 3000A capacity,the smelter reduced parallel modules to 2 per rectifier,cutting imbalance to 1.2%.The module’s thermal stability also reduced rectifier downtime by 80%,increasing aluminum production by 6%and saving$2.1 million annually.
Related Product Combination Solutions
ABB ACS800MV Medium-Voltage Drive:Core system for GVC736CE101;enables high-power motor control in rolling mills.
ABB 3BHE046836R0102 Cooling Unit:Water-cooling system for the module;maintains optimal operating temperature.
ABB RET670 Protection Relay:Monitors the module’s current/voltage;triggers shutdown during faults.
Schneider Electric LV432640 Fuse:500A high-voltage fuse;upstream protection for the thyristor module.
ABB 5SHY4045L0004 Gate Driver:Controls triggering of GVC736CE101;ensures precise phase control.
Belden 3071A Shielded Cable:Connects the module to drive controllers;reduces electromagnetic interference.
ABB SVC Light STATCOM:Uses the module for reactive power compensation;stabilizes grid voltage.
Eaton Cutler-Hammer CHH360 Circuit Breaker:600A breaker for module power supply;emergency isolation.
Installation,Maintenance,and Full-Cycle Support
Installation&Commissioning
Installing the GVC736CE101 requires mounting on ABB’s standard heatsink(torque:12Nm)and connecting to the cooling system(water flow rate:≥10L/min).Wiring must comply with 10kV insulation standards,using crimp terminals for 3000A current.Commissioning includes:1)insulation resistance test(≥1000MΩat 5kV);2)trigger signal verification(4V/50mA);3)load test at 70%current.ABB technicians complete on-site commissioning in 4 hours per module.
Maintenance&Fault Handling
Routine maintenance:Weekly inspection of cooling system pressure(water:2-3 bar);monthly cleaning of heatsink fins;quarterly measurement of on-state voltage drop.The module’s LED indicator signals faults(red=overheating,yellow=trigger failure).Common issues like poor cooling(resolved by flushing water channels)or trigger signal loss(fixed by replacing gate driver)are resolvable in 1 hour.ABB recommends replacing the module after 10 years of operation or 50,000 hours of use.
Full-Cycle Support
ABB offers global 24/7 technical support for the module,including remote diagnostics via drive system networks.All units come with a 2-year warranty;extended 5-year coverage is available.For critical failures,ABB dispatches engineers within 72 hours(available in 100+countries).Spare parts are stocked in regional hubs for next-day delivery.ABB also provides annual training on module maintenance and system integration.
Contact us for customized medium-voltage solutions—our team will help leverage the GVC736CE101 to optimize power conversion,reduce downtime,and lower energy costs in your industry(metallurgy,power,petrochemicals).
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