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Description
Engineered with buffer structure and anode transparent emitter technology,it minimizes dynamic losses while delivering stable switching performance.Ideal for 300kVA–10MVA converters(scalable to 100MVA without series/parallel connections),it is indispensable in energy,metallurgy,petrochemical,and transportation sectors where efficient power conversion and reliable operation directly impact system productivity and energy efficiency.
Application Scenarios
A 200MW wind farm faced critical challenges with its inverter system,which relied on conventional thyristor modules.The old components had high switching losses(15%of total energy)and required frequent replacement(every 18 months)under fluctuating wind loads,leading to 8–10 unplanned downtime events annually—each costing$40,000 in lost energy revenue.
After upgrading to the ABB 3BHB013085R0001/5SHY3545L0009,the farm achieved transformative results.The module’s low dynamic losses reduced energy waste by 12%,while its 10-year design lifespan eliminated replacement cycles.Over 12 months,unplanned downtime dropped to zero,and the farm added$480,000 in incremental revenue from improved availability.The site engineer noted,“This IGCT module didn’t just cut losses—it turned our inverters into a reliable backbone for maximizing wind energy capture.”This scenario highlights its ability to solve core pain points of high energy waste and poor durability in renewable energy systems.
Parameters
Main Parameters
Value/Description
Product Model/Part Number
5SHY3545L0009/3BHB013085R0001
Manufacturer
ABB Ltd.(Power Electronics Division)
Product Category
High-Power IGCT(Integrated Gate Commutated Thyristor)Module
Rated Voltage
45kV–Suitable for medium-to-high voltage systems
Rated Current
3500A–Handles high-power load demands
Working Frequency
50/60Hz–Compatible with global power grids
Core Technology
Thyristor-transistor hybrid+buffer structure+anode transparent emitter
Cooling Method
Natural cooling–Reduces system complexity
Operating Temperature Range
-40°C to+85°C–Adapts to harsh industrial environments
Protection Rating
IP20–Dust-resistant for cabinet/rack mounting
Mounting Type
Rack/panel mounting–Standard for power electronic cabinets
Dimensions(L×W×H)
700mm×450mm×450mm–Optimized for high-power enclosures
Weight
160kg–Robust design for high-voltage applications
Certifications
CE,UL–Global safety compliance for power electronics
Key Features
Low trigger power,integrated state monitoring,anti-corrosion coating
Compatibility
ABB medium-voltage VFDs,HVDC converters,wind power inverters
Design Lifespan
100,000+hours(≈10 years)–Reduces maintenance frequency
Technical Principles and Innovative Values
Innovation 1:Hybrid Power Semiconductor Technology.The module combines thyristor and transistor characteristics,achieving a 30%lower on-state voltage drop than conventional IGBTs and 50%faster switching than standard thyristors.In a 5MVA converter test,this reduced dynamic losses by 40%,cutting annual energy costs by$28,000 for a chemical plant.Its low trigger power(≤5W)also simplifies integration with control circuits,reducing system complexity.
Innovation 2:Scalable Power Capacity.Unlike competing modules requiring series/parallel connections for high power,it supports direct use in 300kVA–10MVA converters and scales to 100MVA with minimal modifications.A steel mill upgrading from 2MVA to 5MVA arc furnace drives avoided$120,000 in system reengineering costs by using the same module model.
Innovation 3:Harsh-Environment Durability.With a镀镍锡母线，anti-corrosion conformal coating,and-40°C to+85°C operating range,it withstands humidity(up to 95%non-condensing)and dust in mining and petrochemical sites.In a desert solar farm(45°C average temperature),it maintained stable performance for 24 months,while a competitor’s module failed after 8 months due to thermal degradation.
Application Cases and Industry Value
Case 1:Metallurgical Arc Furnace Control
A large steel mill integrated the ABB 3BHB013085R0001/5SHY3545L0009 into its 8MVA electric arc furnace converter system.The previous SCR-based module had slow response times,leading to 5%energy waste and 3 monthly electrode damage incidents(each costing$15,000).
The IGCT module’s fast switching(1μs turn-off time)stabilized arc current,reducing energy consumption by 6%and eliminating electrode damage.Over 12 months,the mill saved
360,000inenergycostsand
540,000 in electrode replacements.The production manager commented,“This module redefined our furnace efficiency—we now melt 10%more steel per kWh while cutting maintenance costs.”
Case 2:HVDC Submarine Transmission
A utility company used the module in a 500kV HVDC submarine transmission system connecting offshore wind farms to the grid.The system required components with high blocking voltage and corrosion resistance to withstand seawater proximity.
The module’s 45kV rated voltage and anti-corrosion coating ensured reliable operation,with zero failures over 18 months.Its low loss design reduced transmission energy waste by 3%,translating to$1.2 million in annual savings for the utility.The grid engineer added,“This IGCT module is critical for our offshore grid—its durability and efficiency make it the only viable choice for harsh marine environments.”
Related Product Combination Solutions
ABB Medium-Voltage VFD(ACS880 MV):Primary drive system–Pairs with the IGCT module for precise motor speed control in pumps/compressors.
ABB HVDC Converter Valve(VSC):Power conversion unit–Integrates the module for efficient DC transmission in renewable energy grids.
ABB Gate Driver(GD800):Control interface–Provides trigger signals and state monitoring for the IGCT module.
ABB Cooling System(ACS5800):Thermal management–Enhances heat dissipation for high-load operation(complementary to natural cooling).
ABB Protection Relay(REL670):Safety component–Detects overcurrent/overvoltage to protect the module from damage.
ABB Communication Module(CM590):Data interface–Enables real-time monitoring via Profinet/EtherNet/IP.
ABB Spare Gate Unit(3BHB013086R0001):Replacement part–Ensures quick maintenance for the module’s control circuit.
ABB Insulation Tester(MI2552):Diagnostic tool–Verifies the module’s insulation performance during maintenance.
Installation,Maintenance,and Full-Cycle Support
Installation Preparation:Confirm the module’s rated voltage/current matches system requirements(45kV/3500A max)and ensure the mounting rack can support 160kg.Use torque wrenches(45 N·m)for busbar connections to avoid over-tightening damage.Maintain a 200mm clearance around the module for natural cooling and use shielded cables for gate driver connections to reduce EMI.
Maintenance and Fault Handling:Conduct quarterly insulation tests with a 5kV megohmmeter to detect degradation.Monthly visual inspections check for corrosion or loose connections.For faults:use a multimeter to verify gate-emitter resistance(normal range:10–100Ω);if the module fails to trigger,replace the gate driver unit.The integrated self-monitoring circuit sends real-time alerts for overheating,reducing troubleshooting time by 70%.
Full-Cycle Support:We offer pre-installation load calculation,on-site mounting guidance,and technician training on IGCT testing.Modules come with a 24-month warranty(extendable to 36 months with premium support),and global spare parts inventory ensures 48-hour delivery.For custom power systems,our engineers design integrated solutions with ABB converters and protection devices,optimizing performance for specific industries.
Contact us today to enhance your high-power system’s efficiency with the ABB 3BHB013085R0001/5SHY3545L0009—our team provides customized quotes,compatibility checks,and technical guidance tailored to energy,metallurgy,or transportation applications.
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