Description

🏭 Real-World Application Scenario

At an automotive stamping plant in Michigan, frequent downtime occurred due to burnt-out relay coils caused by short circuits in robot gripper control lines. The legacy hardwired DO system offered no fault detection. After upgrading to ABB’s S800 I/O using DATX133 (3ASC25H219B) bases paired with 3BHE024578R0101 DO modules, the system gained per-bank short-circuit diagnostics. During a recent coil failure, the DO module instantly limited current and illuminated the corresponding LED group—alerting maintenance before adjacent channels were affected. Mean repair time dropped from 45 minutes to under 8. and unplanned line stops decreased by 70%.

⚙️ Technical Parameters

表格

💡 Note: The DATX133 base itself does not generate output signals—it routes power and signals from the plugged-in DO electronic module to field devices.

💡 Technical Innovations & Value Proposition

Innovation 1: True modularity – field wiring stays intact during electronics replacement, slashing MTTR (Mean Time To Repair).

Innovation 2: Mechanical coding ensures only compatible DO modules (e.g., sourcing type) can be inserted—eliminating human error during maintenance.

Innovation 3: Group-level diagnostics via LEDs allow technicians to isolate faults to an 8-channel bank, reducing troubleshooting time by >60%.

Innovation 4: Optimized thermal design supports continuous operation in high-ambient-temperature panels (e.g., near VFDs or ovens).

🌐 Industry Applications

Automotive: Controls weld guns, clamp cylinders, and conveyor motors

Chemical Processing: Drives valve positioners and emergency shutdown solenoids

Power Distribution: Operates breaker trip/close coils in substation automation

Food & Beverage: Manages fill valves, reject gates, and CIP system actuators

Mining: Interfaces with heavy-duty contactors in crusher and conveyor systems

🔗 Related Product Combinations

ABB 3BHE024578R0101: 32-channel sourcing digital output electronic module (plugs into DATX133)

ABB DATX132 (3ASC25H216A): Digital input terminal base counterpart

ABB DAXX133: Alternative designation sometimes used in documentation

ABB CI874: PROFINET communication module linking S800 I/O to AC 800M CPU

ABB PU515A (3BSE032401R1): 24VDC power supply for S800 I/O racks

ABB TB850: Legacy terminal base (non-S800); not compatible with DATX133

ABB Control Builder M: Engineering tool for configuring DO tags and diagnostics

🔧 Installation & Maintenance Guidance

Installation Steps:

Mount DATX133 (3ASC25H219B) on standard DIN rail (TS35)

Wire field devices (e.g., solenoid +) to terminals 1–32; connect common 0V to designated terminal

Plug in compatible DO electronic module (e.g., 3BHE024578R0101) until it clicks

Power up I/O bus – module auto-detects in Control Builder M

Maintenance Advantages:

No rewiring needed for module replacement

Visual LED diagnostics reduce reliance on multimeters

Supports hot swap in redundant AC 800M systems

✅ Quality Assurance & Support

We provide brand-new, factory-sealed ABB 3ASC25H219B DATX133 terminal bases with:

Full batch traceability and original packaging

Compliance documentation (CE, UL, EMC)

Pre-delivery inspection for terminal integrity and mechanical fit

24-month warranty and access to ABB-certified application engineers

📦 Global shipping with anti-static and shock-resistant packaging.

📞 Planning an S800 I/O upgrade or new panel build?

Contact us for system compatibility verification, bulk pricing, or integration support for your AC 800M, System 800xA, or Ability™ project. We ensure your DATX133 solution is ready for commissioning—right out of the box.