Description

Application Scenarios:

At a municipal wastewater treatment plant in Scandinavia, frequent failures of solid-state output modules caused unplanned shutdowns of sludge dewatering centrifuges due to inductive kickback from solenoid valves. The engineering team replaced them with 1SBP260109R1001 (XO08R2) relay modules—leveraging their inherent immunity to voltage spikes and true load disconnection. Over the next 18 months, output-related downtime dropped to zero, and maintenance technicians praised the module’s plug-in design, which allowed full replacement in under three minutes during routine checks. This real-world resilience underscores why the 1SBP260109R1001 remains a go-to solution for controlling pumps, alarms, contactors, and other inductive or high-voltage devices where reliability trumps speed.

Main Parameters Value/Description

Product Model 1SBP260109R1001 (Functional Name: XO08R2)

Manufacturer ABB

Product Category Digital Output Module (Relay Type) – AC 500 PLC System

Number of Outputs 8 (independent relay contacts)

Contact Type Normally Open (NO), single-pole

Switching Capacity 2 A at 250 V AC / 30 V DC (resistive load)

Electrical Isolation Galvanic isolation between logic and field sides (>2.5 kV)

Mechanical Life >10.000.000 operations

Electrical Life >100.000 operations (at rated load)

Response Time ≤10 ms (typical)

Operating Temperature -25°C to +60°C

Installation Method Plug-in to AC 500 I/O base; supports hot swapping with compatible carrier

Certifications CE, UL, cUL, IEC 61131-2

Technical Principles and Innovative Values:

Innovation Point 1: True Physical Disconnection – Unlike transistor or triac outputs, each channel of the 1SBP260109R1001 uses an electromechanical relay that provides complete galvanic separation when open, eliminating leakage current and enabling safe control of mixed AC/DC or high-voltage circuits.

Innovation Point 2: Field-Proven Durability – The XO08R2’s sealed relays resist dust, moisture, and chemical exposure, making it ideal for washdown areas, outdoor enclosures, or corrosive industrial settings where solid-state modules degrade prematurely.

Innovation Point 3: Maintenance-Optimized Design – With its modular plug-in form factor, the 1SBP260109R1001 can be replaced without tools or rewiring—critical in 24/7 operations like food processing or water utilities.

Innovation Point 4: Universal Load Compatibility – The XO08R2 switches resistive, inductive, and capacitive loads without snubber circuits, simplifying panel design and reducing BOM costs compared to semiconductor-based alternatives.

Application Cases and Industry Value:

In a dairy packaging line in the Netherlands, the 1SBP260109R1001 controls reject gates, label applicators, and safety interlocks. Its ability to directly switch 230 V AC solenoid valves eliminated the need for external contactors, saving €1.200 per machine in hardware and cabinet space. After two years of operation at 20 cycles/minute, none of the 48 deployed XO08R2 modules required replacement—validating ABB’s 10⁷ mechanical life claim. Similarly, in a mining conveyor control system in Chile, the 1SBP260109R1001’s wide temperature tolerance and surge immunity ensured reliable operation despite daily ambient swings from 5°C to 48°C and frequent lightning-induced transients on power lines.

Installation, Maintenance, and Full-Cycle Support:

Installing the 1SBP260109R1001 is intuitive: simply plug it into a compatible AC 500 I/O carrier (e.g., TB512-B), connect field wires to the removable terminal block, and configure output mapping in Automation Builder. No jumpers or DIP switches are needed—channel behavior is defined entirely in software. For maintenance, the module’s status LEDs indicate power and individual channel activity, while its mechanical design allows tool-free extraction even in crowded panels.

We rigorously test every 1SBP260109R1001 for contact resistance, insulation strength, and switching endurance under thermal stress. All units are 100% original ABB stock, with full traceability and compliance documentation. Backed by a 12-month warranty and expert technical support—including compatibility verification and failure analysis—we ensure your automation system operates reliably for years.

Contact us for a customized solution to enhance safety, simplify wiring, and maximize uptime in your ABB AC 500-based control architecture.