Description

Product Overview

The ABB 1SBP260100R1001 is a complete safety relay system assembly comprising three key components:the XI16E1-B10(safety relay base),XI16E1-E4.0(evaluation and monitoring module),and XI16E1-D02(digital expansion module).This integrated safety solution is engineered for industrial applications requiring high-level personnel and machine protection in accordance with international safety standards such as IEC 62061(SIL 3)and ISO 13849-1(Performance Level e).

The ABB 1SBP260100R1001 system is designed to monitor and control safety circuits including emergency stop buttons,safety door interlocks,light curtains,two-hand controls,and guard switches.It provides reliable,fail-safe operation by continuously checking the integrity of input devices and control circuits,ensuring immediate shutdown in the event of a hazardous condition.The modular plug-in design allows for flexible configuration and easy replacement,minimizing downtime during maintenance or upgrades.

This safety relay combination is widely used in automated manufacturing,robotics,packaging lines,and material handling systems where functional safety is critical.The XI16E1-B10 base unit houses the relay contacts and power supply,while the XI16E1-E4.0 module evaluates input signals and performs diagnostic checks.The XI16E1-D02 adds additional digital inputs or logic functions,enhancing system flexibility.Together,they form a robust,certified safety solution that ensures compliance with stringent regulatory requirements and protects both personnel and equipment.

Technical Specifications

Parameter Specification

Product Model 1SBP260100R1001(Complete Assembly)

Components Included XI16E1-B10(Base Relay),XI16E1-E4.0(Evaluation Module),XI16E1-D02(Expansion Module)

Manufacturer ABB

Product Type Modular Safety Relay System

Safety Standards IEC 62061(SIL 3),ISO 13849-1(PL e),EN 60204-1,EN 60947

Supply Voltage 24 V DC(Typical)

Voltage Range 20.4 V to 28.8 V DC

Input Types Supported N/C and N/O Contacts,Solid-State Outputs(e.g.,from E-Stop,Safety Gates,Light Curtains)

Number of Safety Inputs Configurable via XI16E1-E4.0(up to 4 channels)

Expansion Capability Yes–via XI16E1-D02(adds 2 additional digital inputs or logic functions)

Output Contacts 2 x Normally Open(NO)Safety Outputs(30 mA min.switching current for monitoring)

Diagnostics LED Indicators for Power,Relay Status,Fault,and Channel Monitoring

Response Time<20 ms(typical)

Electrical Life>100,000 operations

Mechanical Life>10 million operations

Mounting Type DIN Rail(35 mm standard)

Connection Type Screw Terminal Blocks

Operating Temperature-25°C to+70°C

Storage Temperature-40°C to+85°C

Humidity 5%to 95%RH,non-condensing

Protection Rating IP20(device),IP54(with optional cover)

Compliance CE,UL,RoHS,ATEX(context-dependent)

Main Features and Advantages

The ABB 1SBP260100R1001 safety relay system offers a comprehensive set of features designed to ensure maximum safety and operational reliability:

High Safety Integrity:Certified for SIL 3(IEC 62061)and PL e(ISO 13849-1),the system ensures the highest level of risk reduction in industrial environments.

Modular Design:The plug-in architecture of the XI16E1-B10,XI16E1-E4.0,and XI16E1-D02 allows for easy configuration,replacement,and scalability.Modules can be swapped without rewiring the entire system.

Comprehensive Diagnostics:Built-in LED indicators provide real-time status of power,relay activation,fault conditions,and input channel integrity,enabling fast troubleshooting.

Cross-Circuit Monitoring:The system continuously checks for short circuits between safety inputs,preventing dangerous undetected faults.

Forced-Guided Contacts:The relay uses forced-guided contacts(mechanically linked)to ensure that NO and NC contacts cannot be closed simultaneously,a critical requirement for safety relays.

Low Load Switching Capability:Meets the 30 mA minimum switching current requirement for reliable contact monitoring,ensuring long-term contact integrity.

Flexible Input Configuration:Supports both positive-guided(forced-guided)contacts and semiconductor inputs,making it compatible with a wide range of safety devices.

DIN Rail Mounting:Easy integration into standard control cabinets with space-saving design.

Robust Construction:Designed for harsh industrial environments with wide temperature tolerance and high resistance to electrical noise and vibration.

These features make the ABB 1SBP260100R1001 an ideal choice for safety-critical applications where reliability,compliance,and ease of maintenance are essential.

Application Field

The ABB 1SBP260100R1001 safety relay system is deployed across a wide range of industrial sectors:

Manufacturing&Assembly Lines:Used to monitor emergency stop circuits,safety gates,and robotic workcells,ensuring immediate shutdown during operator intervention.

Packaging Machinery:Integrates with light curtains and door interlocks to protect operators during machine operation and maintenance.

Material Handling&Conveyors:Monitors access points and emergency pull cords along conveyor systems.

Robotics&Automation Cells:Provides safety logic for collaborative robots(cobots)and enclosed robotic zones.

Plastics&Injection Molding Machines:Ensures safe access to molds and moving parts via door interlocks and two-hand controls.

Woodworking&Metalworking Machines:Protects operators from rotating blades,presses,and cutting tools.

Process Industries:Used in burner management systems,access control for hazardous areas,and pump/motor safety interlocks.

Test Benches&R&D Equipment:Ensures operator safety during experimental or high-risk testing scenarios.

The XI16E1-E4.0 evaluation module supports advanced logic functions such as time delays,latching,and muting,while the XI16E1-D02 expansion module adds flexibility for complex safety circuits.This makes the ABB 1SBP260100R1001 suitable for both simple and advanced safety applications.

Related Products

ABB XI16E1-B10:Base safety relay unit–can be used with other XI16E1 evaluation modules.

ABB XI16E1-E4.0:Universal evaluation module for 2-or 4-channel safety monitoring.

ABB XI16E1-D02:Digital expansion module for adding inputs or logic functions.

ABB XI16E1-A1:Alternative evaluation module for basic 2-channel monitoring.

ABB XI16E1-E2.0:2-channel safety evaluation module for simpler applications.

ABB 1SBP260000R1001:Similar safety relay kit with different module combinations.

ABB PS307:24V DC power supply commonly used to power the 1SBP260100R1001 system.

ABB E-stop Pushbuttons(e.g.,1SFC155):Compatible emergency stop devices for use with this relay.

ABB Safety Door Switches(e.g.,1SFA881):Mechanical or magnetic interlocks for guarding applications.

ABB Light Curtain Systems(e.g.,Osisense XT):Compatible optoelectronic safety devices for area protection.

Pre-Installation Preparation

Before installing the ABB 1SBP260100R1001,ensure the control cabinet is de-energized.Verify that the 24V DC power supply is clean,stable,and properly grounded.Confirm that all safety devices(E-stops,door switches,etc.)use positive-guided contacts and are wired correctly(N/C for safety circuits).Check for short circuits between input lines to prevent false monitoring.Mount the base unit(XI16E1-B10)securely on a 35mm DIN rail and insert the XI16E1-E4.0 and XI16E1-D02 modules firmly until fully seated.Use proper wire ferrules and torque terminal screws to manufacturer specifications to prevent loose connections.

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