ABB 07MK92 GATS110098R0161 Industrial Communication Processor: 24V DC Powered, ≈5W, Compact DIN-Rail / Rack Mount, 0.5 kg, 120×80×40 mm

Product Overview

The 07MK92 GATS110098R0161​ is a high-performance free-programmable serial communication processor engineered by ABB as a dedicated communication coprocessor within the Advant Controller 31 (AC31) distributed control system family. Purpose-built to relieve the main AC31 CPU—such as the 07KT92, 07KT93, or 07KT94—from the heavy burden of serial protocol handling, the 07MK92 GATS110098R0161​ assumes full responsibility for polling field devices, executing user-defined communication logic, and converting between proprietary and open industrial protocols, thereby guaranteeing that the primary control loop remains deterministic and unaffected by network latency. As a core communication component of ABB’s Advant OCS heritage, the 07MK92 GATS110098R0161​ has been deployed across thousands of AC31 installations worldwide, serving as the indispensable gateway between legacy control cabinets and modern SCADA, MES, and Energy Management Systems.Technically, the 07MK92 GATS110098R0161​ is built around a dedicated communication microprocessor with 256 KB of RAM and 1 MB of Flash memory, powered by a standard 24 V DC industrial supply with approximately 5 W power consumption. The module presents four independent serial ports: two configurable interfaces that can be independently set to RS-232, RS-422, or RS-485 standards, plus two fixed RS-232 ports, with a maximum data transfer rate of 115.2 kbps per channel. Programs are developed in standard C language using ABB’s 907MK92 programming and test software on a PC, then downloaded to the module for autonomous execution. This architectural approach transforms the 07MK92 GATS110098R0161​ into a truly flexible protocol engine—capable of implementing Modbus RTU master/slave, custom ASCII framing, and a wide variety of user-defined serial protocols without requiring changes to the main controller’s application code.Physically, the 07MK92 GATS110098R0161​ adopts a compact industrial form factor measuring approximately 120 × 80 × 40 mm and weighing about 0.5 kg, designed for DIN-rail or rack-slot mounting within control cabinets. The module’s front panel integrates configurable LED diagnostic indicators that provide real-time visibility into TX/RX activity, run status, and fault conditions for rapid troubleshooting. With a -20°C to +60°C operating temperature range and 5–95% relative humidity tolerance, the 07MK92 GATS110098R0161​ is built to withstand harsh industrial environments. Although ABB has transitioned the AC31 platform into its “Classics” lifecycle tier, the 07MK92 GATS110098R0161​ remains in high demand as a mission-critical MRO spare part for maintaining legacy automation systems in power generation, chemical processing, water treatment, and discrete manufacturing—where wholesale control system replacement would incur prohibitive costs and production downtime.

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Description

 

Technical Specifications

Parameter Value
Product Model 07MK92 (Order No. GATS110098R0161)
Manufacturer ABB
Product Type Serial Communication Processor Module
Compatible System ABB Advant Controller 31 (AC31) / Advant OCS
Processor Dedicated communication microprocessor
Memory 256 KB RAM, 1 MB Flash
Serial Ports 4 independent channels
Port Configuration 2 configurable (RS-232 / RS-422 / RS-485) + 2 fixed RS-232
Max Data Rate 115.2 kbps per port
Programming Language Standard C (via 907MK92 software)
Power Supply 24 V DC
Power Consumption Approximately 5 W
Diagnostic Indicators Configurable LED indicators (TX/RX/Run/Fault per port)
Mounting DIN-rail or AC31 rack slot
Dimensions (W×H×D) Approx. 120 × 80 × 40 mm
Weight Approx. 0.5 kg
Operating Temperature -20°C to +60°C
Storage Temperature -40°C to +85°C
Humidity 5% to 95% RH non-condensing
Protection Rating IP20 (indoor control cabinet)
Certifications CE, UL, RoHS
Origin Sweden (common)
Lifecycle Status Classics / MRO spare (new OEM discontinued)

 

Main Features and Advantages

CPU Offloading for Deterministic Control

The defining architectural advantage of the 07MK92 GATS110098R0161​ is its role as a dedicated communication coprocessor that completely isolates serial protocol handling from the main AC31 CPU. In a typical deployment, the main controller—an 07KT92, 07KT93, or 07KT94—is already heavily loaded with PID loops, interlock logic, and safety functions. Adding direct communication tasks would inevitably extend scan cycles and introduce jitter. By deploying the 07MK92 GATS110098R0161​ alongside the main CPU, all polling, frame parsing, protocol conversion, and exception handling are executed autonomously on the coprocessor. The main CPU simply exchanges aggregated data with the 07MK92 GATS110098R0161​ over the high-speed internal backplane, ensuring that primary control loops remain deterministic regardless of network traffic or external device latency.

Four-Port Flexible Serial Architecture

With four independent serial channels, the 07MK92 GATS110098R0161​ delivers exceptional connectivity flexibility. Two ports are fully configurable to RS-232, RS-422, or RS-485 at the software level, allowing engineers to match the exact electrical interface required by each connected device without changing hardware. The remaining two fixed RS-232 ports are ideal for local HMI panels, engineering workstations, or modem connections. At 115.2 kbps maximum per channel, the 07MK92 GATS110098R0161​ provides ample bandwidth for high-density Modbus polling, ASCII data streaming, or custom protocol tunneling across all four ports simultaneously.

Free-Programmable Protocol Engine

Unlike fixed-function communication cards, the 07MK92 GATS110098R0161​ is genuinely programmable in standard C language using ABB’s 907MK92 development environment. This capability transforms the module into a universal protocol conversion engine—engineers can implement Modbus RTU master or slave, custom ASCII framing, device-specific command sequences, and even multi-protocol bridging across the four ports. The 256 KB RAM and 1 MB Flash provide sufficient resources for sophisticated application logic, data buffering, and fault-tolerant state machines. The 07MK92 GATS110098R0161​ executes this code autonomously, independently managing retries, timeouts, and exception handling without burdening the main controller.

Comprehensive Onboard Diagnostics

The 07MK92 GATS110098R0161​ integrates configurable LED diagnostic indicators that deliver at-a-glance visibility into module health and communication status. Per-port TX/RX activity LEDs allow maintenance personnel to instantly confirm whether data is flowing on each channel, while dedicated Run and Fault indicators signal overall module state. This built-in diagnostic capability dramatically reduces mean-time-to-diagnosis (MTTD) during field communication faults—operators can immediately distinguish between a faulty cable, a misconfigured port, a non-responsive slave device, or a module-level failure without resorting to protocol analyzers or laptop-based debugging tools.

Contact Us WhatsApp / Wechat:+86 18150087953
Phone:+86 18150087953
Email:sales@cxplcmro.com