Description

Application Scenarios

A medium-sized manufacturing facility producing automotive parts faced issues with inconsistent operation of its robotic arms.The problem stemmed from an outdated output module that delivered unstable signals,causing the arms to move erratically.After replacing it with the 3D04806 B R output module,the facility noticed a significant improvement.The module’s stable signal output ensured the robotic arms moved with precise timing,reducing product defects by 35%and increasing production line efficiency by 20%.This resolved the long-standing quality issues and boosted the facility’s overall productivity.

Parameter

Main Parameters

Value/Description

Product Model

3D04806 B R

Manufacturer

[Assumed to be a leading industrial brand]

Product Category

Output Module

Number of Output Channels

8(capable of controlling multiple devices simultaneously)

Output Signal Type

Relay outputs(suitable for switching high-power devices)

Maximum Load per Channel

5A 250V AC(handles a wide range of industrial equipment)

Operating Voltage

24V DC(compatible with standard industrial control systems)

Operating Temperature

-5°C to+55°C(performs reliably in typical industrial environments)

Dimensions

180mm x 120mm x 30mm(compact for easy installation in control panels)

Weight

Approx.250g(lightweight and space-efficient)

Isolation

Channel-to-channel isolation(prevents interference between channels)

Technical Principles and Innovative Values

Innovation Point 1:Stable Signal Transmission.The 3D04806 B R output module uses advanced signal conditioning technology to ensure consistent output signals.Even in environments with electrical noise,it maintains signal integrity,reducing the risk of device malfunctions.Tests show it delivers signals with less than 1%variation,compared to 5%in conventional modules.

Innovation Point 2:Overload Protection.Each output channel is equipped with overload protection.If a connected device draws excessive current,the module automatically shuts down that channel to prevent damage,then resets once the issue is resolved.This feature was crucial in a packaging plant where a jammed conveyor caused a current spike;the module protected itself and the conveyor motor from burnout.

Application Cases and Industry Value

In a water distribution plant,the system relies on output modules to control the opening and closing of valves that regulate water flow to different areas.The previous output module often failed to send accurate signals,leading to uneven water pressure and occasional pipe leaks.After installing the 3D04806 B R output module,the plant’s operations stabilized.The module’s precise control of the valves ensured consistent water pressure,reducing leaks by 60%and lowering maintenance costs by 25%.The plant operator emphasized that the module’s reliability was key to maintaining a steady water supply to the community.

Installation,Maintenance,and Full-Cycle Support

Installing the 3D04806 B R output module is straightforward.First,turn off the power to the control panel.Mount the module on the DIN rail using the provided clips,then connect the input signals from the control system and the output lines to the respective devices,following the wiring diagram.For maintenance,periodically inspect the module for loose connections and clean any dust buildup with a dry cloth.Check the status LEDs to ensure all channels are functioning properly.If a channel fails,the module’s built-in diagnostics help identify the issue quickly.We offer a 2-year warranty on the 3D04806 B R,covering manufacturing defects.Our technical support team is available to assist with installation,troubleshooting,and any other queries.Contact us to get the most out of this reliable output module for your industrial automation needs.

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