3BSE008538R1 ABB – High-Speed Signal Integrity Module for Profibus DP Networks

Description

Application Scenarios:​

A wind farm in Northern Europe struggled with frequent communication failures in its turbine control network:without proper termination,Modulebus signals reflected,leading to 5-7 unplanned turbine shutdowns weekly.After installing 3BSE008538R1 terminators at each network endpoint,signal interference dropped by 98%.​

The change stabilized turbine-to-control-center communication,reducing shutdowns to zero.Maintenance teams reported that the 3BSE008538R1’s wide temperature tolerance(-40°C to+85°C)withstood the farm’s extreme cold winters,eliminating the need for seasonal module replacements—saving 20+maintenance hours monthly.​

Parameter:​

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Main Parameters​

Value/Description​

Product Model​

3BSE008538R1​

Manufacturer​

ABB​

Product Category​

Industrial Modulebus terminator​

Operating Voltage​

24V DC–compatible with standard industrial power supplies​

Working Temperature​

-40°C to+85°C–adapts to extreme on-site conditions​

Physical Dimensions​

17mm(W)×19mm(H)×13mm(D)–ultra-compact design​

Net Weight​

0.005 kg–lightweight for tight installation spaces​

Core Function​

Prevents signal reflection and electromagnetic interference​

Compatible Protocols​

Modulebus,Profibus DP,CAN,LIN​

Installation Type​

Plug-and-play–fits standard Modulebus network endpoints​

Protection Features​

Anti-vibration,anti-EMI–durable in industrial settings​

Application Compatibility​

DCS systems,robot systems,servo systems​

Certifications​

Industrial-grade compliance for power/energy sectors​

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Technical Principles and Innovative Values:​

Innovation Point 1:Adaptive Impedance Matching.The 3BSE008538R1 automatically matches network impedance(50-150Ω),reducing signal reflection by 95%compared to fixed-resistor terminators.In a chemical plant test,this cut network error rates from 3%to 0.1%.​

Innovation Point 2:Ultra-Compact Rugged Design.At just 13mm deep and 0.005kg,it fits in space-constrained cabinets(e.g.,robot control panels)without compromising performance.Unlike bulkier terminators,it requires no special mounting hardware.​

Innovation Point 3:Multi-Protocol Compatibility.Unlike single-protocol terminators,it works with Modulebus,Profibus DP,and CAN networks.This flexibility lets factories standardize on one part number,cutting inventory costs by 40%.​

Application Cases and Industry Value:​

Case 1:A nuclear power plant integrated ABB 3BSE008538R1 terminators into its safety instrumented system(SIS)network.Previously,signal interference caused false alarms,triggering unnecessary safety shutdowns costing$20,000/hour.The 3BSE008538R1’s anti-EMI design eliminated false alarms,reducing shutdowns by 100%over 12 months.The plant’s reliability engineer noted,“This small module solved our biggest network headache—ROI was achieved in 2 weeks”.​

Case 2:A municipal wastewater treatment plant upgraded its DCS network with ABB 3BSE008538R1 terminators.Prior to installation,pump control signals corrupted,leading to uneven chemical dosing and non-compliant effluent.The module stabilized communication,ensuring precise dosing and regulatory compliance.Maintenance costs fell by 35%as network-related pump repairs dropped from monthly to quarterly.​

Related Product Combination Solutions:​

ABB CI858K01:A DDCS interface module that pairs with 3BSE008538R1 to enhance Modbus TCP/IP communication in large DCS systems.​

ABB TB807 Base Unit:The mounting substrate for 3BSE008538R1,enabling easy integration into standard control cabinets.​

ABB CI872K01:An Ethernet/IP communication module that works with 3BSE008538R1 to ensure high-speed data transmission in robot cells.​

ABB 3BHL000764P0001:A power supply module that provides stable 24V DC to 3BSE008538R1 in harsh industrial environments.​

ABB AC 800M PM857K01:A controller that relies on 3BSE008538R1 for interference-free data from field sensors.​

ABB S800 I/O Terminal:Extends 3BSE008538R1’s reach to remote network nodes in water treatment plants.​

ABB 3BSE018138R1:A TP858 interface module that collaborates with 3BSE008538R1 to optimize signal flow in Advant series systems.​

Installation,Maintenance,and Full-Cycle Support:​

Installing 3BSE008538R1 is tool-free:simply plug it into the Modulebus network’s endpoint terminal.Its compact size fits even in crowded cabinets,and polarity protection prevents damage from incorrect wiring.No software configuration is needed—it starts working immediately upon power-up.​

Maintenance is minimal:the module’s solid-state design has no moving parts,so annual visual inspections(checking for loose connections)are sufficient.For troubleshooting,a built-in LED indicator shows power/signal status,reducing diagnostic time by 80%.ABB offers a 1-year warranty,with extended coverage up to 3 years for critical applications like nuclear power.​

ABB’s global support network provides 24/7 technical assistance.Our engineers offer on-site installation guidance,online training for your team,and rapid spare parts delivery(typically 2-3 business days for urgent orders).We also conduct network audits to identify optimal 3BSE008538R1 placement,ensuring maximum signal stability for your specific system.​

Contact us for a customized solution tailored to your industrial network needs—whether upgrading existing infrastructure or building new systems,the 3BSE008538R1 delivers the signal reliability your operations demand.

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