Description

Voltage Rating:4.5kV

Current Rating:2.2kA

Switching Speed:<10μs

Package Type:Press-Pack

Operating Temp:-40°C to+125°C

Technical Specifications

Product Model:5SHX1960L0004

Ordering Code:3BHL000390P0104

Manufacturer:ABB

Product Type:IGCT Semiconductor

Voltage Rating:4.5kV

Current Rating:2.2kA(RMS)

Turn-off Current:4kA(peak)

Gate Voltage:±20V

Switching Time:<10μs

di/dt Capability:1kA/μs

dv/dt Capability:10kV/μs

Package Style:Press-Pack

Isolation Voltage:10kV

Weight:1.8kg

Operating Temperature:-40°C to+125°C

Storage Temperature:-40°C to+125°C

Mounting Force:15-20kN

Application Scenarios

In a steel mill main drive application,theABB 3BHL000390P0104 5SHX1960L0004IGCT modules demonstrated exceptional reliability by controlling a 12MW synchronous motor for continuous rolling operations.The system achieved 99.95%availability over three years of 24/7 operation,withstanding frequent load variations and electrical transients that would damage conventional thyristors.This reliability proved crucial during peak production periods when the drives operated at 150%overload capacity for short durations.

The5SHX1960L0004effectively addressed common power semiconductor challenges in high-power applications,particularly thermal management and short-circuit withstand capability.Its press-pack design enabled direct cooling and provided inherent failure-mode short-circuit protection,ensuring system safety during fault conditions.

Technical Principles and Innovative Values

Innovation Point 1:Integrated Gate Drive Technology-TheABB 5SHX1960L0004incorporates the gate drive circuit directly within the device package,eliminating external gate components and reducing parasitic inductance.This integration enables faster switching speeds(<10μs)and higher di/dt capability compared to conventional GTO thyristors.

Innovation Point 2:Press-Pack Packaging-Unlike module-based designs,the press-pack construction provides double-sided cooling and short-circuit failure mode.This design enhances thermal performance and ensures system safety by preventing open-circuit failures during fault conditions.

Innovation Point 3:Advanced Buffer Layer Design-The optimized buffer layer structure enables uniform voltage distribution and reduces switching losses by 30%compared to previous generation devices.This innovation significantly improves efficiency in high-frequency switching applications.

Application Cases and Industry Value

A mining company implementedABB 3BHL000390P0104IGCTs in their 10MW conveyor drive systems,achieving a 40%reduction in energy consumption through improved switching efficiency.The devices’robust construction withstood vibration and dust exposure,contributing to 99.9%system availability over five years.The project achieved ROI within 24 months through energy savings and reduced maintenance costs.

In marine propulsion applications,the5SHX1960L0004modules provided reliable power conversion for 20MW azipod drives.The compact design and high power density enabled 15%more space-efficient power electronics cabinets compared to GTO-based solutions,while the maintenance-free operation reduced lifecycle costs by 30%.

Installation,Maintenance,and Full-Cycle Support

Installation Preparation:Verify mounting surface flatness and cleanliness.Prepare proper torque tools for applying 15-20kN mounting force.Ensure cooling surface thermal interface materials meet specifications.

Maintenance Protocol:Monitor junction temperature trends and gate drive signals periodically.Check mounting force during scheduled maintenance intervals.Maintain spare devices in proper storage conditions.

Technical Support Commitment:We provide comprehensive installation guidance,thermal management design support,and failure analysis services.Our power electronics specialists offer 24/7 support for critical drive applications.

Product Assurance

We guarantee genuineABB 3BHL000390P0104 5SHX1960L0004IGCT semiconductors with full manufacturer warranty support.Each device undergoes rigorous testing to ensure compliance with published specifications.Our inventory management system ensures prompt availability for both project requirements and emergency replacements.

Contact us for professional assistance with your power electronics design needs.Our technical team can provide customized solutions for optimal device selection and application optimization.

We maintain direct relationships with ABB to ensure authentic products and technical support.Our commitment includes application engineering support and lifecycle management services for your power conversion systems.

Note:Proper thermal management and mounting procedures are essential for optimal performance and reliability.Consult application notes and qualified personnel for system implementation.

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