Product Description

Brand:​EMERSON

Model:​FLOBOSS S600

Series:​FLOBOSS(Flow Manager)Series

Type:​High-Integrity Flow Computer

Application:​Natural Gas,Liquids,and Steam Flow Measurement

EMERSON FLOBOSS S600​is a high-performance,flexible flow computer​and RTU(Remote Terminal Unit)​designed for critical flow measurement applications.It provides precise calculation,data logging,and communication for custody transfer,fiscal metering,and process control.The S600 supports a wide range of flow equations and standards,making it a versatile solution for oil and gas,pipeline,and industrial measurement.Genuine Emerson product,fully tested and certified.

Third Part:Product Detail Description

Product Overview

In the high-stakes world of oil and gas transportation and custody transfer,the accurate measurement of fluid flow is not merely an operational metric—it is the foundation of financial transactions,regulatory compliance,and asset optimization.A miscalculation of a few percentage points in flow rate can translate to millions of dollars in revenue loss or disputes over a short period.The EMERSON FLOBOSS S600​stands as a technological sentinel in this domain,engineered to deliver uncompromising accuracy,reliability,and data integrity for the most demanding flow measurement applications.It is more than a calculator;it is a comprehensive flow management platform.

The FLOBOSS S600​consolidates the functions of a high-precision flow computer,a robust data logger,and a secure communication gateway into a single,hardened unit.Its core purpose is to acquire data from primary flow elements(like orifice plates,turbines,or ultrasonic meters)and pressure/temperature transmitters,apply complex AGA,API,or ISO standard calculations​in real-time,and generate auditable records for custody transfer tickets,allocation,and process control.Consider a natural gas pipeline custody transfer station at a national border.Here,the S600​continuously receives data from multiple meter runs,calculating corrected standard volume and energy content using the AGA-8​detailed composition method or AGA-7​standard.It logs every flow rate,pressure,and temperature snapshot,creating an irrefutable audit trail.Simultaneously,it communicates this data via Modbus,DNP3,or OPC​to the pipeline SCADA system and can generate detailed reports compliant with API Chapter 21.1.Its built-in redundancy options and failsafe design ensure that measurement continues uninterrupted,safeguarding both the seller’s and buyer’s financial interests.For the measurement engineer,the FLOBOSS S600​provides the confidence that comes from a device built to the highest standards of measurement integrity,capable of operating autonomously in remote,unattended locations for years,withstanding harsh environments while delivering provably accurate data.

Key Parameters

Parameter

Value/Description

Product Model​

FLOBOSS S600​

Manufacturer​

EMERSON

Product Type​

Flow Computer/RTU(Remote Terminal Unit)

Primary Application​

Custody Transfer,Fiscal Metering,Allocation

Flow Equations​

AGA-3/AGA-8(Gas),API MPMS Ch.11.1/ISO 5167(Liquid),Steam Tables

Processing Power​

High-speed 32-bit RISC processor

Input Channels​

Analog(e.g.,4-20mA,RTD),Digital(Pulse,Discrete),Communication(Serial)

Flowmeter Support​

Orifice,Turbine,Ultrasonic,Coriolis,Vortex,Positive Displacement

Communication Ports​

Multiple serial(RS-232/485),Ethernet(10/100Base-T)

Communication Protocols​

Modbus RTU/TCP,DNP3,OPC,Emerson ROC,Fisher ROC Plus

Data Logging​

Internal non-volatile memory for audit trail,event logs,configuration

Display​

Backlit LCD with keypad(optional)

Power Supply​

10-30 VDC,24 VAC/VDC,115/230 VAC(configurable)

Operating Temperature​

-40°C to+70°C(standard)

Enclosure Rating​

Typically NEMA 4X/IP66(weatherproof,corrosion-resistant)

Certifications​

ATEX,IECEx,FM,CSA(for hazardous areas),cULus Listed,CE Mark

Redundancy​

Supports hot-standby controller redundancy

Technical Principles and Innovative Values

The EMERSON FLOBOSS S600​distinguishes itself through its architectural integrity,computational precision,and unwavering focus on the specific demands of fiscal and custody transfer metering.

Innovation Point 1:Certified Computational Engine and Standards Compliance

The core of the S600​is its validated flow calculation firmware.It doesn’t just perform math;it implements industry-standard algorithms with certified precision.For natural gas,it offers both the AGA-8 Detail Composition Method​and the AGA-8 Gross Method 1&2,allowing users to select the appropriate model based on gas analysis availability and contractual requirements.For liquids,it supports API MPMS Chapter 11.1​and ISO 5167​for orifice meter calculations.These implementations are rigorously tested to ensure they meet the exacting requirements of custody transfer contracts,which often mandate specific calculation standards.This eliminates calculation ambiguity and provides a defensible measurement basis.

Innovation Point 2:High-Integrity Data Acquisition and Audit Trail

Beyond calculation,data integrity is paramount.The S600​features high-resolution Analog-to-Digital Converters(ADCs)​and sophisticated signal conditioning to accurately digitize inputs from pressure,temperature,and differential pressure transmitters.It maintains a detailed,time-stamped audit trail​that records all configuration changes,alarm events,and calculated flow data.This log is stored in non-volatile memory and is essential for resolving measurement disputes and for regulatory compliance.The system can detect and flag abnormal conditions like signal loss,frozen variables,or out-of-range values,ensuring that only valid data is used in calculations.

Innovation Point 3:Flexible RTU Capabilities and Robust Communications

The S600​transcends being a simple flow computer by incorporating full Remote Terminal Unit(RTU)​functionality.It can handle digital I/O​for valve control,alarm annunciation,and safety interlocks.Its support for multiple,simultaneous communication protocols(Modbus,DNP3,OPC)allows it to interface seamlessly with a wide array of devices(e.g.,gas chromatographs,control valves,PLCs)and upstream systems(SCADA,Historians).This turns a measurement point into an intelligent field node capable of local control and data concentration,reducing the need for additional hardware.

Innovation Point 4:Unmatched Environmental Ruggedness and Availability

Designed for the most challenging environments—from Arctic tundras to desert pipeline stations—the S600​is housed in a robust,NEMA 4X/IP66​enclosure.It operates across an extreme temperature range(-40°C to+70°C)and is available with hazardous area certifications(ATEX,IECEx)​for installation in Zone 2 areas.For mission-critical applications,it supports hot-standby redundant controller configurations.If the primary unit fails,the secondary automatically takes over with zero data loss,ensuring continuous,uninterrupted measurement—a critical feature for custody transfer where every minute of downtime has a direct financial impact.

Application Cases and Industry Value

Case Study:Transcontinental Natural Gas Pipeline Custody Transfer

A major interstate natural gas pipeline company operates a custody transfer station where gas from multiple gathering systems is commingled,measured,and injected into the main transmission line.The financial settlement between the pipeline company and the dozen gas producers relies entirely on the accuracy of measurement at this station.The legacy flow computer system was aging,difficult to maintain,and lacked support for the latest AGA-8 detailed composition method,which was becoming a contractual requirement.

The company replaced the system with a redundant pair of EMERSON FLOBOSS S600​flow computers.Each S600​was connected to three ultrasonic meter runs and a gas chromatograph.The chromatograph provided real-time composition data,which the S600​used to execute the AGA-8 Detailed Composition Method​calculations,providing a more accurate energy content(BTU)value than the older method-based approach.The S600’s built-in data logging created an immutable record of every 5-minute flow volume,pressure,temperature,and composition,which was used to generate daily and monthly statements.The system’s Modbus TCP​output fed directly into the pipeline’s SCADA and accounting system.

During a severe winter storm that caused power fluctuations,the primary S600​seamlessly failed over to the hot-standby unit without dropping a single data scan.The robust construction of the units prevented any damage from the extreme cold.In the first year of operation,the improved measurement accuracy from the new system reduced the”unaccounted-for”gas(UAF)variance by 0.15%,which translated to over$1.2 million​in recovered revenue across the station.The clarity and defensibility of the audit trail also resolved a historical measurement dispute with a producer within weeks,avoiding costly arbitration.

Related Product Combination Solutions

The FLOBOSS S600​is the central brain of a complete flow measurement system.Key related components include:

EMERSON Daniel Orifice Fittings&Plates:The primary element for differential pressure flow measurement,providing the rawΔP signal.

EMERSON Rosemount Pressure&Temperature Transmitters:High-accuracy sensors(e.g.,3051,644)that provide the static pressure and flowing temperature inputs critical for flow calculation.

EMERSON Gas Chromatographs(e.g.,370XA):Provides real-time gas composition data for superior AGA-8 detailed method calculations.

EMERSON Control Valve Solutions:For pressure or flow control at the station,which can be integrated and controlled by the S600’s RTU logic.

EMERSON FlowView Software:Configuration,monitoring,and data management software for the FLOBOSS S600.

EMERSON Power Supply&Enclosure Solutions:Redundant power supplies and environmentally rated enclosures for complete system packaging.

EMERSON Flow Metering Technologies(Ultrasonic,Coriolis):Alternative primary elements that can provide direct digital inputs to the S600.

Installation,Maintenance,and Full-Cycle Support

Installation begins with mounting the FLOBOSS S600​in a suitable location,typically in a weatherproof enclosure near the meter runs.Wiring from the transmitters(4-20mA,RTD,pulse)and communication lines(Ethernet,serial)is connected to the unit’s terminal blocks following the detailed wiring diagrams.Proper grounding and surge protection are critical,especially in remote locations prone to lightning.Configuration is performed using Emerson’s FlowView PC software,which provides a user-friendly interface to set up meter runs,select flow equations,define alarms,and configure communications.The initial setup includes entering meter tube dimensions,transmitter ranges,and fluid properties.

Routine maintenance is minimal but essential.It includes verifying transmitter calibrations against a portable standard,checking the S600’s internal diagnostic logs for any alarms or communication errors,and ensuring the integrity of the audit trail data.The unit’s firmware and configuration should be backed up regularly.For units in redundant configuration,annual failover testing is recommended.The S600’s modular design and accessible components facilitate any needed repairs.

We guarantee that every EMERSON FLOBOSS S600​system is 100%genuine and sourced from authorized channels.We provide comprehensive technical support,from system design and configuration assistance to post-commissioning troubleshooting.Our services include help with flow equation selection,communication setup,and integration with existing SCADA systems.We stand behind our products with a standard warranty and offer extended support plans.

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