
产品概述
在现代流程工业中,控制系统的“中枢神经”必须兼具强大算力、确定性响应和极致可靠性。FOXBORO P0961FX-CP60S正是为此而生——它是I/A Series CP60S控制处理器站的主控CPU模块,承担着整个控制站的调度、运算与通信任务。无论是复杂的串级回路、设备联锁、顺序控制(SFC),还是与操作站、历史数据库及其它CP站的数据交换,均由该模块实时处理。
其核心价值在于高可用性架构与确定性实时性能。在标准部署中,两块P0961FX-CP60S模块以主/备方式安装于CP60S机架中,通过高速同步总线实时镜像程序状态、变量数据和I/O映像。一旦主模块因硬件故障、电源异常或软件锁死而失效,备用模块可在毫秒级内无缝接管全部控制任务,整个过程对现场设备和操作员完全透明。这种“零中断切换”能力,使其成为催化裂化、乙烯裂解、锅炉燃烧控制等高风险工艺的理想选择。
In modern process industries, the “central nervous system” of a control system must possess powerful computing capabilities, deterministic response, and extreme reliability. The FOXBORO P0961FX-CP60S was designed for this purpose—it is the master CPU module of the I/A Series CP60S control processor station, responsible for the scheduling, computation, and communication tasks of the entire control station. Whether it’s complex cascade loops, equipment interlocks, sequential control (SFC), or data exchange with operator stations, historical databases, and other CP stations, all are processed in real time by this module.
Its core value lies in its high-availability architecture and deterministic real-time performance. In a standard deployment, two P0961FX-CP60S modules are installed in a CP60S rack in a master/backup configuration, mirroring program status, variable data, and I/O images in real time via a high-speed synchronous bus. If the master module fails due to hardware failure, power outage, or software lock-up, the backup module can seamlessly take over all control tasks within milliseconds, with the entire process completely transparent to field equipment and operators. This “zero-interruption switching” capability makes it an ideal choice for high-risk processes such as catalytic cracking, ethylene cracking, and boiler combustion control.
技术规格
参数规格
产品型号P0961FX-CP60S
制造商FOXBORO(Schneider Electric)
产品类型CP60S控制处理器主模块(CPU)
适用系统FOXBORO I/A Series DCS(CP60S控制站)
处理器架构32位RISC,专用实时操作系统(RTOS)
控制扫描周期可配置,典型值50 ms–1 s
I/O容量支持最多8个FBM机架,约512–1024点I/O(依模块类型而定)
内存集成大容量非易失性程序存储器与运行数据缓存
通信接口-双冗余Vnet/IP(连接操作站、历史站等)
-内部Fieldbus(连接本地FBM I/O机架)
-同步总线(主/备CPU间数据镜像)
冗余方式1:1热备(Hot Standby),自动故障切换(<100 ms)
安装方式插入CP60S专用处理器槽位,需成对使用(主/备)
工作温度0°C至+60°C
认证标准CE、UL、CSA,符合IEC 61010-1;部分版本满足IEEE 323(核级应用)
主要特点和优势
FOXBORO P0961FX-CP60S不仅是一块CPU卡,更是整个控制站的“智能中枢”。其设计围绕三大支柱:高可用性、实时确定性、长期可维护性。
✅无缝热备冗余:主备切换无扰动,确保关键控制回路(如反应器温度、压缩机防喘振)永不中断。
✅强实时性能:专用RTOS保障控制任务优先执行,不受通信或诊断负载影响,满足高速联锁需求。
✅深度I/A Series集成:原生支持Control Blocks(PID、MCAS、Ratio)、顺序功能图(SFC)、批量逻辑,无需额外编程环境。
✅全面系统诊断:持续监控CPU负载、内存健康、通信状态,并将告警上报至操作站,支持预测性维护。
✅向后兼容性强:可与多种FBM模块(如FBM207、FBM242、FBM230)混合组态,保护用户既有I/O投资。
这些特性使P0961FX-CP60S成为新建大型项目和老旧DCS(如TDC 3000)现代化改造的核心平台。
The FOXBORO P0961FX-CP60S is more than just a CPU card; it’s the “intelligent hub” of the entire control station. Its design revolves around three pillars: high availability, real-time determinism, and long-term maintainability.
✅ Seamless Hot Standby Redundancy: Seamless master-slave switching ensures uninterrupted operation of critical control loops (such as reactor temperature and compressor surge protection).
✅ Strong Real-Time Performance: A dedicated RTOS prioritizes control tasks, unaffected by communication or diagnostic loads, meeting high-speed interlocking requirements.
✅ Deep I/A Series Integration: Natively supports Control Blocks (PID, MCAS, Ratio), Sequential Function Chart (SFC), and batch logic, requiring no additional programming environment.
✅ Comprehensive System Diagnostics: Continuously monitors CPU load, memory health, and communication status, reporting alarms to the operator station and supporting predictive maintenance.
✅ Strong Backward Compatibility: Can be configured with various FBM modules (such as FBM207, FBM242, and FBM230), protecting existing I/O investments.
These features make the P0961FX-CP60S a core platform for new large-scale projects and the modernization of older DCS systems (such as TDC 3000).
The FOXBORO P0961FX-CP60S is the intelligent heart of the I/A Series CP60S control station—engineered for mission-critical process control where failure is not an option.Its 1:1 hot-standby architecture delivers sub-100ms failover,keeping high-integrity loops like reactor pressure or turbine speed control running without interruption.Powered by a deterministic real-time operating system,it executes complex regulatory and safety logic with consistent scan times,even under heavy communication loads.With decades of proven reliability in refineries,power plants,and chemical facilities worldwide,the P0961FX-CP60S remains a benchmark for high-availability automation.
应用领域
P0961FX-CP60S主要部署于对控制连续性、安全性和计算能力要求极高的大型连续过程装置:
🏭石化联合装置中的常减压、加氢裂化、芳烃抽提等主工艺单元
⚡火力发电厂主蒸汽温度/压力控制、汽轮机ETS辅助逻辑
❄️LNG液化厂冷剂压缩机群控与防喘振系统
💊制药行业cGMP合规生产线的隔离区环境与工艺联动控制
🔁作为Bailey INFI 90或SPEC 200系统升级至I/A Series CP60S平台的核心控制器
在这些场景中,P0961FX-CP60S通常作为本地自治控制站运行——即使中央操作网络中断,仍能独立维持安全运行,充分体现“分散控制、集中监视”的DCS本质。
集成与配置要点
成功部署P0961FX-CP60S需严格遵循I/A Series系统工程规范:
🔧必须成对安装(主/备),且两模块固件(Firmware)版本必须完全一致,否则无法建立同步。
💻在I/A Series Composer或Control Environment软件中,需明确定义CP60S站节点地址、分配FBM机架、下载控制策略,并激活冗余功能。
🧪投运前必须执行冗余切换测试,验证切换时间、数据一致性及操作员站报警响应。
⚠️避免在单个CP站中过度配置高级控制功能(如大量APC模块或高速SFC),以免导致扫描周期超时。
📊模块前面板LED清晰指示“Active”、“Standby”、“Fault”状态,日常巡检应重点关注。
忽视这些细节,可能导致冗余失效或系统不稳定,带来重大生产风险。
生命周期与采购建议
FOXBORO P0961FX-CP60S目前处于成熟期后期至停产过渡阶段(End-of-Life Transition)。Schneider Electric已将新项目导向Foxboro Evo平台,但全球仍有数千套CP60S系统在役,且作为控制核心,其备件具有极高战略价值。
我们(深圳长欣)深知主处理器模块对工厂连续运行的决定性作用,因此建立了专门的I/A Series CP60S关键备件库。所有P0961FX-CP60S模块均为原厂正品,入库前经过严格检测:
主/备同步功能验证
控制逻辑加载与执行测试
Vnet/IP与Fieldbus通信诊断
72小时老化运行考核
我们提供12个月质保、现货快速交付,并配备资深I/A Series工程师团队,可协助客户进行固件匹配、系统恢复、冗余验证及迁移规划,确保您的控制“大脑”始终清醒、可靠。
With decades of field experience supporting critical Foxboro I/A Series installations globally,we maintain a strategic inventory of P0961FX-CP60S processors through trusted global channels.Every unit undergoes rigorous validation—including hot-standby switchover testing,control block execution under load,and network resilience checks—to guarantee performance identical to new-from-factory condition.We understand that a failed CPU isn’t just a hardware issue;it’s a potential plant-wide shutdown.That’s why we offer immediate shipment,a 12-month warranty,and direct access to engineers who have commissioned and maintained these systems across continents.Partner with us to secure the intelligence at the core of your operations.
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