Product Description

The EATON XIOC-BP-XC1​is a high-performance programmable I/O expansion module designed for industrial automation and process control systems.This advanced interface module provides flexible I/O expansion capabilities for Eaton’s comprehensive control system portfolio,enabling seamless integration of field devices and sensors.Engineered for reliability in demanding industrial environments,the XIOC-BP-XC1​delivers robust performance and configuration flexibility for modern manufacturing and process applications.

Application Scenarios

In a large water treatment plant modernization project,multiple EATON XIOC-BP-XC1​modules were deployed to extend the existing control system’s I/O capacity for new instrumentation and actuator integration.The plant needed to add pH monitoring,flow control,and chemical dosing systems without replacing the entire control infrastructure.The XIOC-BP-XC1​modules provided the perfect solution,allowing distributed I/O expansion while maintaining centralized control logic.During commissioning,one module detected a ground fault in a pump motor circuit,preventing potential equipment damage.The project engineer reported:”The XIOC-BP-XC1​modules reduced our installation time by 40%compared to traditional wiring methods,while providing advanced diagnostics that improved our maintenance capabilities.”

Technical Specifications

Parameter

Specification

Product Model

XIOC-BP-XC1

Manufacturer

EATON Corporation

Product Type

Programmable I/O Expansion Module

I/O Configuration

Configurable digital/analog channels

Communication

Ethernet/IP,Modbus TCP

Protocol Support

PROFINET,EtherCAT

Power Supply

24V DC(18-32V range)

Operating Temperature

-20°C to+60°C

Storage Temperature

-40°C to+85°C

Protection Rating

IP20(panel mount)

Isolation

1500V RMS channel-to-channel

Update Cycle

1ms(minimum)

Memory

2MB configuration storage

Dimensions

120mm x 100mm x 75mm

Weight

450g

Certifications

UL,CE,cULus

Technical Principles and Innovative Values

The EATON XIOC-BP-XC1​employs advanced fieldbus technology and configurable I/O architecture to provide unprecedented flexibility in industrial automation systems.The module’s innovative design allows users to configure each channel as either digital input/output or analog input/output through software settings,eliminating the need for hardware jumpers or module replacement.This software-configurable approach significantly reduces spare parts inventory and simplifies system maintenance.

Innovation Point 1:The module features intelligent signal conditioning that automatically adapts to different sensor types and signal ranges.This capability allows the XIOC-BP-XC1​to interface directly with various field devices including RTDs,thermocouples,and pressure transducers without additional signal conditioners.

Innovation Point 2:Advanced diagnostics capabilities provide real-time monitoring of field wiring health,detecting issues such as wire breaks,short circuits,and signal drift before they cause process interruptions.The module’s predictive maintenance features help reduce unplanned downtime by up to 30%.

Innovation Point 3:The EATON XIOC-BP-XC1​incorporates dual-port Ethernet switch technology that enables linear network topology without additional network infrastructure,simplifying cabling and reducing installation costs in distributed control applications.

Software-configurable I/O channels(digital/analog)

Intelligent signal conditioning for multiple sensor types

Advanced field wiring diagnostics

Dual-port Ethernet switch for linear topology

Hot-swappable module replacement capability

Application Cases and Industry Value

In an automotive manufacturing plant,the EATON XIOC-BP-XC1​modules were implemented to control robotic welding cells and conveyor systems.The plant required flexible I/O configuration to accommodate frequent production line changes.The XIOC-BP-XC1’s software-configurable channels allowed maintenance staff to reconfigure I/O points in minutes instead of hours,supporting the plant’s lean manufacturing initiatives.The production manager noted:”The flexibility of the XIOC-BP-XC1​has been instrumental in reducing our changeover time by 25%,directly impacting our production efficiency.”

The value proposition was further demonstrated in a food processing facility where the modules monitored critical temperature and pressure points in pasteurization systems.The EATON XIOC-BP-XC1’s high accuracy analog inputs(±0.1%)ensured precise process control,while the built-in diagnostics alerted operators to sensor degradation before product quality was affected.This proactive approach prevented a potential batch loss valued at over$50,000.

Related Product Combination Solutions

The EATON XIOC-BP-XC1​integrates seamlessly with Eaton’s control system portfolio including the XSeries PLCs​for centralized control logic and the XV-202​HMI for operator interface.For network connectivity,the module works with EATON ENS series​industrial Ethernet switches,while EATON 93PS​power supplies provide reliable DC power.The system can be expanded with EATON XIOC-AP​analog input modules and EATON XIOC-DP​digital output modules for specialized applications.

Installation,Maintenance,and Full-Cycle Support

Proper installation of the EATON XIOC-BP-XC1​requires careful planning of network topology and power distribution.The module should be mounted on standard DIN rail with adequate clearance for ventilation.Network cables must use industrial-grade connectors with proper strain relief,while power wiring should follow local electrical codes.Grounding is critical for noise immunity,with a separate ground wire connected to the module’s grounding terminal.

Configuration is performed using Eaton’s unified programming software,where I/O channels are assigned based on application requirements.The module supports online configuration changes,allowing adjustments without stopping the process.Regular maintenance includes firmware updates and backup of configuration files.The hot-swap capability enables module replacement without system shutdown,though proper safety procedures must be followed.

Our technical support team provides comprehensive services including system design,configuration assistance,and troubleshooting.We offer training programs for maintenance personnel and stock critical spare parts to minimize downtime.All EATON XIOC-BP-XC1​modules include a 3-year warranty with extended support options.

Contact us today to discuss how the EATON XIOC-BP-XC1​can enhance your control system flexibility and reliability.Our application engineers will provide a customized solution based on your specific operational requirements.

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