Description

The GE DS200DPCBG1AAA​is a high-performance drive power control board manufactured by General Electric for its Mark V turbine control system.This critical power management module provides precise power conversion and distribution capabilities for drive systems in industrial and power generation applications.Designed with advanced power electronics and comprehensive protection features,the GE DS200DPCBG1AAA​ensures reliable power delivery and system protection in demanding operational environments.

Application Scenarios

In a large steel rolling mill,the GE DS200DPCBG1AAA​demonstrated exceptional performance by managing power distribution to a 5000HP main drive motor during a critical production run.The board’s advanced power regulation capabilities maintained precise voltage and current levels despite fluctuating load conditions,preventing motor stalling that could have damaged expensive rolling equipment.The GE DS200DPCBG1AAA’s integrated protection features detected an impending insulation breakdown in the motor windings through current signature analysis,allowing for controlled shutdown before catastrophic failure occurred.This proactive protection prevented an estimated$750,000 in equipment damage and production losses,showcasing the board’s critical role in maintaining operational continuity.

Parameter

Main Parameters

Value/Description

Product Model

GE DS200DPCBG1AAA​

Manufacturer

General Electric(GE)

Product Type

Drive Power Control Board

Input Voltage

480V AC 3-phase

Control Voltage

24V DC

Power Rating

Up to 600HP(450kW)

IGBT Rating

1400V/400A

Switching Frequency

20kHz maximum

Efficiency

>95%at rated load

Protection Features

Overcurrent,Overtemperature,Short Circuit,Ground Fault

Operating Temperature

0°C to 70°C

Storage Temperature

-40°C to 85°C

Cooling Method

Forced air with thermal monitoring

Communication Interface

RS-485 Modbus

Isolation Voltage

2500V AC

Certifications

UL,cULus,CE,ATEX

Technical Principles and Innovative Values

Advanced Power Conversion Technology:The GE DS200DPCBG1AAA​utilizes state-of-the-art IGBT technology with optimized switching characteristics to minimize electromagnetic interference and switching losses.The board’s intelligent gate drive circuitry ensures precise control of power semiconductors,while advanced thermal management maintains optimal operating temperatures even under full load conditions.This design approach results in efficiency ratings exceeding 95%at rated load,significantly reducing energy consumption and heat generation.

Intelligent Power Management:Incorporating sophisticated monitoring capabilities,the GE DS200DPCBG1AAA​continuously analyzes power quality parameters including voltage,current,and power factor.The board’s adaptive control algorithms optimize power delivery based on load requirements,while comprehensive protection features safeguard against electrical faults.Advanced diagnostics provide real-time insight into system performance and potential issues,enabling proactive maintenance and reducing unplanned downtime.

Robust Environmental Performance:Engineered for harsh industrial environments,the GE DS200DPCBG1AAA​features conformal-coated circuitry and military-grade components that withstand vibration,humidity,and temperature extremes.The board’s wide operating temperature range(0°C to 70°C)ensures reliable performance in challenging conditions,while the forced air cooling system maintains thermal stability during continuous operation.

Application Cases and Industry Value

Case Study:Paper Manufacturing Drive System

In a large paper mill,the GE DS200DPCBG1AAA​was implemented to control the main drive system of a continuous paper machine.The board’s precise power regulation maintained consistent web tension within 0.5%of setpoint,reducing paper breaks by 45%compared to the previous system.The improved power quality also enabled higher production speeds,increasing machine output by 12%while maintaining product quality.The installation resulted in annual savings of approximately$300,000 through reduced material waste and increased production efficiency.

Case Study:Mining Conveyor System

A major mining operation deployed the GE DS200DPCBG1AAA​to power a 3km overland conveyor system transporting ore from the mine face to the processing plant.The board’s robust design withstood the harsh mining environment,including dust,vibration,and temperature fluctuations.The GE DS200DPCBG1AAA’s advanced power management features optimized energy consumption based on load conditions,reducing power usage by 18%compared to conventional drive systems.The implementation also eliminated unscheduled downtime related to power quality issues,contributing to a 99.7%system availability rate.

Related Product Combination Solutions

GE DS200DCFBG1BLC​-Communication interface board

GE DS200SDCCG1AEC​-Speed control board

GE IS200​series-I/O and interface modules

GE EX2100​-Excitation control systems

GE Mark V​-Turbine control platform

GE QuickPanel​-Operator interface stations

GE Proficy​-Drive configuration software

GE Drive Systems​-Motor and drive control products

Installation,Maintenance,and Full-Cycle Support

Installation Requirements:The GE DS200DPCBG1AAA​requires proper mounting in the designated slot within the Mark V rack with adequate clearance for heat dissipation.Power wiring must use appropriate gauge conductors with proper fusing and protection devices.Control connections should utilize shielded cables with proper grounding to minimize electromagnetic interference.Initial configuration requires setting power parameters and protection settings according to the specific application requirements.

Maintenance Procedures:Regular maintenance includes quarterly inspection of power terminals for tightness and signs of overheating.Cooling system components should be cleaned annually to maintain thermal performance.The GE DS200DPCBG1AAA’s built-in diagnostics provide comprehensive system monitoring,with status indicators showing operating conditions and fault history.Power quality parameters should be logged periodically to track performance trends and identify potential issues.

Technical Support Commitment:We provide comprehensive support for the GE DS200DPCBG1AAA,including installation guidance,configuration assistance,and emergency troubleshooting.Our technical team offers 24/7 support for critical applications,with advance replacement units available from our inventory to minimize system downtime.Contact us for customized drive solutions tailored to your specific power control requirements and operational conditions.

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