Description

3BHE015414R0101 is a high-performance modul controller developed by ABB,belonging to the XD controller series widely used in industrial automation.It integrates advanced control logic and stable signal processing capabilities,serving as a core component for regulating and monitoring complex industrial processes.

  Application Scenarios

A large-scale chemical plant in Jiangsu was struggling with frequent system lag and unplanned downtime due to outdated control modules,which disrupted their continuous reaction processes and increased waste.After upgrading to 3BHE015414R0101,the plant saw immediate improvements:the module’s fast data processing speed eliminated lag in real-time parameter adjustments,while its robust anti-interference design ensured stable operation even amid the plant’s high-electromagnetic environment.The 3BHE015414R0101 directly addressed the pain points of unreliable control and high maintenance costs,becoming a cornerstone of the plant’s automation upgrade.

  Parameter

Main Parameters Value/Description

Product Model 3BHE015414R0101

Manufacturer ABB

Product Category Modul Controller(XD Series)

Rated Operating Voltage 24VDC±10%(stable power input for industrial scenarios)

Processing Speed 1ms cycle time(ensures real-time control response)

Communication Protocol Profibus DP,Modbus RTU(compatible with mainstream DCS/PLC)

Operating Temperature Range-20°C to 60°C(adapts to harsh industrial environments)

Physical Dimensions 120×80×247mm(space-saving for cabinet installation)

Weight 1kg(lightweight for easy handling and mounting)

Installation Method DIN rail mounting(standard industrial installation,no special tools needed)

Protection Grade IP20(suitable for control cabinet interior use)

MTBF(Mean Time Between Failures)≥100,000 hours(high reliability reduces downtime)

 Technical Principles and Innovative Values

Innovation Point 1:Adaptive Signal Filtering Technology.Unlike conventional controllers that require manual noise adjustment,3BHE015414R0101 automatically identifies and filters electromagnetic interference common in chemical and power plants.This reduces signal error by over 40%,ensuring precise parameter control without human intervention.

Innovation Point 2:Modular Compatibility Design.The module features a universal interface that seamlessly connects with ABB’s UMC100 series motor controllers and DX1xx digital expansion modules.This eliminates the need for additional adapters,cutting integration time by 30%compared to competing products.

Innovation Point 3:Predictive Fault Diagnosis.3BHE015414R0101 continuously monitors its own operating status and pre-alerts potential issues(e.g.,voltage fluctuations,communication interruptions)24 hours in advance.This proactive function lowers unplanned downtime by up to 50%in heavy industry applications.

  Application Cases and Industry Value

Case 1:Thermal Power Plant Boiler Control Upgrade

A 600MW thermal power plant in Shandong faced challenges with inconsistent boiler combustion efficiency due to outdated control modules,leading to high coal consumption and emissions.The plant integrated ABB 3BHE015414R0101 into its existing DCS system to regulate air-fuel ratio and steam pressure.The module’s 1ms processing speed enabled real-time adjustments to combustion parameters,while its anti-interference design maintained stability amid the plant’s high-voltage environment.After 6 months of operation,the plant reported a 8%reduction in coal consumption and a 12%drop in NOx emissions.Plant managers noted:“3BHE015414R0101 not only improved our operational efficiency but also helped us meet strict environmental standards with minimal maintenance.”

Case 2:Chemical Reactor Process Control

A pharmaceutical intermediate manufacturer in Zhejiang needed precise control over its batch reaction processes to ensure product quality consistency.The previous controller struggled with signal lag,causing batch rejection rates of 15%.By replacing it with ABB 3BHE015414R0101,the manufacturer achieved real-time monitoring of temperature,pressure,and reagent flow.The module’s adaptive filtering technology eliminated signal noise from nearby pumps,while its compatibility with DX122-FBP.0 expansion modules expanded I/O capacity for multi-point monitoring.Rejection rates fell to 2%within 3 months,and production throughput increased by 10%due to reduced rework.

Related Product Combination Solutions

DX111-FBP.0:Digital expansion module with 6 24VDC inputs and 4 relay outputs.Paired with 3BHE015414R0101,it extends I/O capacity for monitoring temperature and pressure in small-scale processes,with 2-wire connection for easy setup.

UMC100.3:Intelligent motor controller integrating protection and control functions.Works with 3BHE015414R0101 to manage motor-driven equipment(e.g.,pumps,fans)in power plants,enabling coordinated control of process and motor systems.

DSDX404 57160001-TE:DCS I/O board module.Complements 3BHE015414R0101 in large automation systems by expanding analog signal processing capabilities,ideal for chemical plant reaction chain control.

3AXD50000-637102:Signal processing module.Enhances 3BHE015414R0101’s signal conversion performance,supporting 4-20mA/0-10V signal adaptation for compatibility with legacy sensors.

PS865 3BSE050200R1:High-voltage isolated power supply module.Provides stable 24VDC power to 3BHE015414R0101 in high-voltage environments(e.g.,power plants),improving anti-interference ability.

CI858K01 3BSE042236R1:Fiber optic communication module.Extends 3BHE015414R0101’s communication distance to 10km,suitable for large-scale workshops requiring long-distance signal transmission.

3BHE024855R0101:Sibling model in the 3BHE series.Serves as a redundant backup for 3BHE015414R0101 in critical systems(e.g.,nuclear power auxiliary control),ensuring zero downtime.

 Installation,Maintenance,and Full-Cycle Support

Installation and commissioning of 3BHE015414R0101 are streamlined for industrial efficiency.The module supports standard DIN rail mounting—simply secure it in the control cabinet,connect the 24VDC power supply and communication cables,and use ABB’s configuration software for parameter setup(no specialized programming skills required).Its compact size(120×80×247mm)fits easily in crowded cabinets,and the universal interface ensures compatibility with existing ABB or third-party systems,reducing integration time to under 2 hours for most applications.

Routine maintenance is minimal,thanks to 3BHE015414R0101’s high MTBF and self-diagnostic function.Users only need to perform quarterly visual inspections(checking for loose connections or dust)and software status checks.If a fault occurs,the module provides clear error codes via the DCS interface,enabling targeted troubleshooting—parts replacement,if needed,takes less than 30 minutes,minimizing production disruption.

We offer comprehensive full-cycle support for 3BHE015414R0101,including pre-sales system design,on-site installation guidance,and post-sales technical training.All modules come with a 12-month warranty,and our global service network ensures response within 48 hours for urgent issues.We also provide spare parts supply and software upgrade services to keep your 3BHE015414R0101 operating at peak performance throughout its lifecycle.

Whether you’re upgrading outdated control systems in power plants,optimizing chemical reaction processes,or building new automation lines,ABB 3BHE015414R0101 delivers reliable,efficient control solutions.Contact us for a customized configuration plan tailored to your industry needs and exclusive preferential quotes.

选择深圳长欣，选择放心，售后无忧 大量现货，当天顺丰发货！！！