ABB 5STP18H4200 Press-Pack SCR​ – 0.96V Threshold Voltage, 0.285mΩ Slope Resistance for Maximum Efficiency

Product Overview

The ABB 5STP18H4200​ is a high-power phase-control thyristor (SCR) belonging to ABB Switzerland Ltd’s renowned 5STP series of press-pack power semiconductors, engineered to govern massive electrical energy flows in the world’s most demanding power conversion systems. Rated for a maximum repetitive peak forward and reverse blocking voltage of 4200 V and a formidable average on-state current of 2075 A at a case temperature of 70°C, the ABB 5STP18H4200​ stands as a cornerstone component for high-voltage direct current (HVDC) transmission, traction converters, industrial rectification, and large-scale soft-start applications. The device’s RMS on-state current reaches 3260 A, while its non-repetitive surge current capability extends to 32,000 A for 10 ms pulses—providing the resilience required to survive fault conditions and lightning-induced transients in grid-connected installations.At the heart of the ABB 5STP18H4200​ lies ABB’s patented free-floating silicon technology, a breakthrough fabrication approach that decouples the silicon chip from mechanical stress, dramatically improving power cycling capability and long-term reliability. Combined with an interdigitated amplifying gate structure, the ABB 5STP18H4200​ achieves exceptionally uniform current distribution across the entire chip surface, minimizing hot spots and enabling the device to sustain 2075 A of continuous average current without thermal runaway. The thyristor’s on-state voltage exhibits a threshold of merely 0.96 V with a slope resistance of just 0.285 mΩ, translating into remarkably low conduction losses even at thousands of amperes. With a critical rate of rise of off-state voltage (dv/dt) of 1000 V/μs and a circuit-commutated turn-off time of 600 μs, the ABB 5STP18H4200​ delivers the switching robustness essential for phase-controlled rectifiers and inverters operating at the highest power levels.Housed in a robust ceramic disk-button package weighing 0.9 kg, the ABB 5STP18H4200​ is designed for press-pack mounting with a nominal clamping force of 50 kN (acceptable range 45–60 kN). This mechanical architecture provides excellent thermal conductivity in both directions, enabling efficient double-sided cooling via forced air or liquid cooling. Surface creepage distance of 36 mm and an air strike distance of 15 mm ensure adequate insulation margins for high-voltage operation. As a member of ABB’s 5STP family—which spans voltage ratings from 1600 V to 8500 V and current ratings up to 5120 A—the ABB 5STP18H4200​ occupies a sweet spot in the 4200 V class, making it the device of choice for aluminum smelting, electrochemical processing, HVDC valve halls, and high-power industrial heating controls where reliability is non-negotiable.

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Description

 

Technical Specifications

Parameter Name Parameter Value
Product Model 5STP18H4200
Manufacturer ABB Switzerland Ltd, Semiconductors
Product Series ABB 5STP Phase Control Thyristor Series
Product Type Phase Control Thyristor (SCR), Press-Pack
Repetitive Peak Forward/Reverse Blocking Voltage (VDRM/VRRM) 4200 V
Non-Repetitive Peak Reverse Voltage (VRSM) 4600 V (single pulse, 5 ms)
Maximum Average On-State Current (IT(AV)M) 2075 A (half sine wave, Tc = 70°C)
Maximum RMS On-State Current (IT(RMS)) 3260 A
Peak Non-Repetitive Surge Current (ITSM) 32,000 A (tp = 10 ms); 35,000 A (tp = 8.3 ms)
Limiting Load Integral (I²t) 5120 kA²s (tp = 10 ms); 5000 kA²s (tp = 8.3 ms)
On-State Voltage (VT) 1.53 V (at IT = 2000 A, Tvj = 125°C)
Threshold Voltage (VT0) 0.96 V
Slope Resistance (rT) 0.285 mΩ
Critical Rate of Rise of Off-State Voltage (dv/dt)crit 1000 V/μs (exp. to 0.67 × VDRM, Tvj = 125°C)
Critical Rate of Rise of On-State Current (di/dt)crit 200 A/μs (continuous); 1000 A/μs (with gate boost)
Circuit-Commutated Turn-Off Time (tq) 600 μs (Tvj = 125°C)
Forward / Reverse Leakage Current (IDRM / IRRM) ≤ 300 mA (at VDRM/VRRM, Tvj = 125°C)
Holding Current (IH) 30–80 mA (Tvj = 25°C); 15–60 mA (Tvj = 125°C)
Latching Current (IL) 150–600 mA (Tvj = 25°C); 50–200 mA (Tvj = 125°C)
Maximum Junction Temperature (Tvj) 125°C
Package Type Disk Button, ceramic-metal sealed, O-CEDB-X4
Mounting Force (FM) 45 kN (min) / 50 kN (nominal) / 60 kN (max)
Weight 0.9 kg
Surface Creepage Distance (DS) 36 mm
Air Strike Distance (Da) 15 mm
Mechanical Vibration Tolerance 50 m/s² (unclamped); 100 m/s² (clamped)
Terminal Configuration 2 main cathode connections (Ø3.6 × 4 holes) + Gate/Aux. Cathode Faston 6.3 × 0.8

 

Main Features and Advantages

The ABB 5STP18H4200​ delivers extraordinary value to power electronics engineers by combining ABB’s most advanced silicon engineering with a mechanically robust press-pack architecture. Its defining strength is the patented free-floating silicon technology, which suspends the semiconductor chip within the package so that thermal expansion mismatch between silicon and copper never induces mechanical stress on the crystal lattice. This innovation dramatically extends the power cycling lifetime of the ABB 5STP18H4200, enabling it to endure hundreds of thousands of thermal cycles in traction and industrial rectifier service without developing fatigue cracks—a failure mode that plagues conventional bonded devices.Ultra-Low Conduction Losses: The ABB 5STP18H4200​ exhibits a threshold voltage of 0.96 V and a slope resistance of just 0.285 mΩ, resulting in an on-state voltage of only 1.53 V at 2000 A. At its full rated current of 2075 A, conduction losses remain remarkably low, reducing the thermal burden on cooling systems and improving the overall efficiency of the power conversion system. For an HVDC valve hall or aluminum smelting potline carrying thousands of amperes continuously, these low losses translate directly into megawatts of saved energy and substantially lower operating costs over the device’s multi-decade service life.Exceptional Surge Capability: With a non-repetitive peak surge current of 32,000 A for 10 ms (rising to 35,000 A for 8.3 ms pulses), the ABB 5STP18H4200​ provides an immense safety margin against fault currents, lightning strikes, and commutation failures. The corresponding I²t limiting load integral of 5120 kA²s ensures that upstream fuses and circuit breakers can be coordinated precisely to protect the device while still allowing it to ride through transient events that would destroy lesser thyristors. This robustness makes the ABB 5STP18H4200​ ideally suited for grid-connected applications where fault ride-through capability is mandated by utility regulations.Superior Switching Ruggedness: The ABB 5STP18H4200​ features a critical dv/dt immunity of 1000 V/μs and a circuit-commutated turn-off time of 600 μs, enabling reliable operation in phase-controlled rectifiers and inverters switching at elevated voltages. The interdigitated amplifying gate structure ensures uniform turn-on across the entire chip surface, achieving a di/dt capability of 200 A/μs in continuous operation and up to 1000 A/μs with gate current boost. This rapid, homogeneous switching action minimizes local heating and prevents current crowding, further enhancing the device’s reliability.Optimized Mechanical & Thermal Architecture: The press-pack design of the ABB 5STP18H4200​ with a nominal clamping force of 50 kN creates excellent thermal contact with both sides of the disc, permitting double-sided cooling via forced air or liquid cooling media. The ceramic-to-metal hermetic seal ensures long-term reliability even in humid or contaminated environments. With a weight of just 0.9 kg and a compact disc profile of 26 mm thickness, the ABB 5STP18H4200​ delivers an unrivaled power-to-volume ratio, allowing converter designers to achieve extremely high power density in valve stacks and rectifier bridges.Comprehensive 5STP Series Scalability: As a member of ABB’s 5STP family, the ABB 5STP18H4200​ benefits from a proven platform that spans voltage classes from 1600 V to 8500 V and current ratings up to 5120 A. This scalability allows system designers to standardize on ABB 5STP technology across multiple projects, simplifying inventory management, spare parts logistics, and maintenance procedures while ensuring consistent performance and reliability.

Contact Us WhatsApp / Wechat:+86 18150087953
Phone:+86 18150087953
Email:sales@cxplcmro.com