Description
Application Scenarios:
In a large food processing plant, precise temperature control is critical for both product quality and food safety in the pasteurization and cooking stages. A series of stainless-steel reactors and holding tanks are each equipped with multiple PT100 platinum resistance thermometers to monitor core temperature. The plant’s distributed control system uses ABB AC500 PLCs. Installing the ABB S200-PS13 temperature modules in the local control panels near each tank provides the perfect solution. Each module’s eight channels are wired directly to the PT100 sensors. The S200-PS13 performs continuous, high-accuracy measurement, transmitting the temperature values over the PLC backplane. One channel per tank is used for the primary control loop in a PID recipe, while a second channel provides redundant monitoring for safety. The module’s built-in signal conditioning filters out electrical noise from pump motors, and its high resolution allows the PLC to detect temperature changes as small as 0.1°C. This enables tight control, ensuring every batch is pasteurized exactly to specification, preventing under-processing (safety risk) and over-processing (quality and energy loss), directly impacting both compliance and profitability.
Parameter:
| Main Parameters | Value/Description |
|---|---|
| Product Model | ABB S200-PS13 (S200PS13) |
| Manufacturer | ABB |
| Product Category | PLC Analog Input Module / Temperature Measurement Unit |
| Compatible System | ABB AC500 PLC (PM500, PM500-RACK) I/O System |
| Number of Channels | 8 analog input channels |
| Supported Sensor Types | Thermocouples (Types J, K, T, E, N, R, S, B, C) and Resistance Thermometers (PT100, PT200, PT500, PT1000, Ni100, etc.) |
| Input Resolution | High resolution, typically 16-bit, for precise measurement. |
| Measurement Accuracy | High accuracy, typically ±0.1% of range or ±0.5°C for TCs, depending on type and range. |
| Channel Isolation | Individual channel-to-channel isolation and isolation from the PLC system bus. |
| Sampling Rate | Configurable for standard process monitoring (e.g., updates per channel per second). |
| Wiring Configuration | 2-, 3-, or 4-wire connection for RTDs; 2-wire for thermocouples. |
| Diagnostics | Open-circuit detection, short-circuit detection, sensor break monitoring. |
| Connection | Removable screw terminal blocks for easy sensor wiring. |
| Power Supply | Powered via the PLC system backplane (24 VDC). |
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