The ABB REA107-AA Relay: Engineered for Arc Flash Mitigation

The ABB REA107-AA (RLY-REA107-AAA)​ is a highly specialized Arc Protection Relay engineered by ABB/Hitachi Energy. It is a critical safety device within medium-voltage (MV) and high-voltage (HV) switchgear installations, designed for the ultra-rapid detection of arc faults. Its sole purpose is to initiate an instantaneous trip of connected circuit breakers, minimizing the destructive energy of an arc flash event to protect both personnel and equipment.

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Description

 

Application Scenarios:

Within the main electrical substation of a large chemical plant, a 6.6kV metal-clad switchgear lineup feeds power to critical reactors. A technician performing routine infrared inspection accidentally drops a tool, causing a phase-to-ground fault that erupts into a blinding, high-energy electrical arc. Temperatures instantly soar to 20,000°C, creating explosive pressure waves. The ABB REA107-AA (RLY-REA107-AAA)​ arc protection relay is the system’s last line of defense. Fiber-optic light sensors inside the switchgear bay detect the intense light of the arc within 1-2 milliseconds. Simultaneously, the relay’s overcurrent element detects the sudden fault current. Using a configurable “AND” logic, the REA107-AA​ confirms a true arc event and sends a high-speed trip signal directly to the circuit breaker’s trip coil, bypassing slower protection relays. The breaker opens in under 60 milliseconds, starving the arc of energy, containing the damage to a single compartment, and potentially saving lives. It directly addresses the catastrophic risks of arc flash, reducing incident energy and limiting damage.

 

 

Parameter:

Main Parameters Value/Description
Product Model/Designation REA107-AA (RLY-REA107-AAA)
Manufacturer ABB / Hitachi Energy
Product Category Numerical Arc Protection Relay / Arc Flash Protection System
Detection Principle Dual-Criteria: Light Intensity (via fiber sensors) AND Overcurrent.
Operating Time (Typical) < 5 ms (detection) + breaker time = Total clearing time < 60 ms. [Key to limiting incident energy]
Inputs Up to 8-12 Fiber-Optic Light Sensor Channels; 3-4 Current Inputs (CTs).
Outputs High-Speed, High-Capacity Trip Contacts; Programmable Alarm Contacts.
Power Supply 24-48 VDC / 110-240 VAC/DC (Wide range, typical for station batteries).
Communication Optional: RS485, Ethernet (IEC 61850 GOOSE, Modbus TCP) for integration.
Logic Configurability Flexible “AND/OR” zoning logic between sensors and current inputs.
Protection Functions Arc Protection (Light + Current), Optional Backup Overcurrent.
Standards IEC 60255, IEEE C37.20.7, IEC 62271-200.

 

 

Technical Principles and Innovative Values:

The REA107-AA​ operates on fail-safe, high-speed principles to distinguish dangerous arcs from normal transients.

  • Innovation Point 1: Dual-Criteria Redundant Detection Logic:​ The core innovation is requiring BOTH a light input AND a current input to exceed their thresholds within a tiny, configurable time window for a trip. This prevents nuisance trips from external light (e.g., a flashlight) or high-current inrush without an arc. The logic is fully programmable, allowing for complex zoning (e.g., sensor 1 AND sensor 2 OR busbar current) to precisely locate and isolate the fault.
  • Innovation Point 2: Fiber-Optic Sensor Network and Self-Supervision:​ The relay supports a network of specially designed, flexible fiber-optic light sensors installed inside the switchgear compartments. These sensors are passive, immune to EMI, and cover large areas. The REA107-AA​ continuously monitors the integrity of this sensor loop. A broken fiber triggers an alarm but not a trip, maintaining protection system availability while alerting to maintenance needs.
  • Innovation Point 3: Ultra-High-Speed Tripping and Integration:​ The relay’s processing and output contact operation is optimized for raw speed, with typical internal operating times below 5 milliseconds. It integrates seamlessly with modern digital substations via protocols like IEC 61850, allowing it to send and receive high-speed GOOSE messages for zone-interlocking schemes with other protection relays, enabling selective tripping to isolate only the faulted section.

 

Contact Us WhatsApp / Wechat:+86 18150087953
Phone:+86 18150087953
Email:sales@cxplcmro.com