📄 Description

The B&R X20CP1486 is a high-performance, compact programmable logic controller (PLC) from B&R Automation—now part of ABB following its acquisition. Designed as an all-in-one solution for mid-range machine automation, the X20CP1486 integrates a powerful 1 GHz ARM Cortex-A9 processor, 1 GB DDR3 RAM, 512 MB non-volatile memory, and built-in digital and analog I/O into a single X20 module. It supports real-time control, motion synchronization, safety (via OpenSAFETY), and industrial communication protocols like Ethernet POWERLINK, Modbus TCP, and OPC UA.

Ideal for applications requiring fast response, compact footprint, and minimal wiring—such as packaging machines, material handling, printing, and small robotics—the X20CP1486 eliminates the need for separate I/O modules in many use cases, reducing cost and panel space.

🏭 Application Scenario

At an Italian food packaging line, a legacy PLC struggled with synchronizing 12 servo axes during high-speed form-fill-seal operations, causing film jams and product waste. After upgrading to the B&R X20CP1486. engineers leveraged its integrated POWERLINK and mapp Technology libraries to achieve microsecond-level axis coordination. The built-in 8 digital inputs and 8 outputs handled local sensors and valves, while OPC UA streamed OEE data to the plant MES. Downtime dropped by 65%, and throughput increased by 22%. In this case, the X20CP1486 wasn’t just a controller—it was the engine of digital transformation on the shop floor.

⚙️ Key Parameters

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✅ Note: The X20CP1480 series replaces older X20CP14xx models with enhanced performance and memory. The X20CP1486 is pin-compatible with other X20 CPUs but offers the highest specs in its class.

💡 Technical Innovations & Value

Innovation 1: True All-in-One Design

With integrated digital/analog I/O, the X20CP1486 reduces hardware count—ideal for standalone machines where adding I/O modules is unnecessary.

Innovation 2: Deterministic POWERLINK + OPC UA Coexistence

Real-time motion and safety run on POWERLINK, while OPC UA publishes data to IT systems—all on the same dual-port CPU without gateways.

Innovation 3: Battery-Free Data Retention Option

Using supercapacitors or optional UPS modules, the 512 MB SRAM retains data during power loss—no battery maintenance required.

Innovation 4: Future-Ready with mapp Technology

Pre-built software components (e.g., mapp View, mapp Motion, mapp Energy) accelerate development and enable IIoT connectivity out of the box.

🌐 Industry Applications & Value

Packaging: High-speed coordination of fillers, cappers, and labelers

Robotics: Compact controller for SCARA or delta robots with vision integration

Printing: Precise web tension and registration control

Pharma: Validatable control for blister lines with full audit trails

Renewables: Solar tracker or small wind turbine control with remote monitoring

In a U.S. medical device assembly cell, the X20CP1486 controlled 4 pick-and-place arms and vision inspection via POWERLINK. Its deterministic performance ensured <0.1 mm placement accuracy, while OPC UA sent yield data to SAP—cutting validation time by 40%.

🔗 Related Product Solutions

B&R X20 System Backplanes: X20BB22. X20BB27 (for CPU + expansion modules)

B&R X20 I/O Modules: X20DI9371 (digital input), X20DO9322 (digital output), X20AI4622 (analog input)

B&R Power Supply: X20PS9400 (for X20 system)

B&R Automation Studio: Development environment (v4.12+)

B&R mapp Components: mapp Motion, mapp View, mapp Data

ABB Ability™: Cloud connectivity for X20CP1486 via edge gateways

HMI Terminals: B&R Power Panel C70 or T30 for local visualization

🔧 Installation, Maintenance & Support

The X20CP1486 installs in seconds on any X20 backplane. Field wiring connects to front-facing screw terminals. Programming is done via Ethernet or USB using Automation Studio. Firmware updates and backups are managed via microSD card or network.

Diagnostics include LED status (RUN, ERROR, POWERLINK), online variable monitoring, and integrated web server for remote health checks.

We supply new, original B&R X20CP1486 units with full factory testing, including:

POWERLINK communication validation

I/O functional verification

Memory integrity check

Thermal stress test (-25°C to +60°C)

All units come with a 24-month warranty, original ABB/B&R labeling, and compatibility assurance with your Automation Studio version.

✅ Conclusion

The B&R X20CP1486 represents the pinnacle of compact, intelligent machine control—merging PLC, motion, safety, and IIoT in one rugged, fanless module. Whether you’re building new machinery or modernizing legacy equipment, this CPU delivers performance, simplicity, and future-proof connectivity.