Description:

The ABB IBA 940143201​is an intelligent industrial camera belonging to ABB’s IBA machine vision product line.It is a compact,self-contained vision system designed for demanding industrial automation tasks such as robotic guidance,quality inspection,measurement,and code reading.This camera integrates image capture,processing,and decision-making in a single robust housing,delivering actionable data directly to PLCs,robots,or other controllers.

Application Scenarios:

In an automotive parts manufacturing line,verifying the correct assembly of dozens of tiny,complex components in an engine control unit(ECU)housing is critical.Manual inspection is slow,prone to error,and creates a bottleneck.By deploying the IBA 940143201​camera above the conveyor,the system captures a high-resolution image of each ECU as it passes.Using pre-trained vision tools,the camera instantly checks for the presence,position,and orientation of all components.If a missing or misaligned part is detected,the IBA 940143201​sends a fail signal via its digital I/O or Ethernet port to a PLC,which triggers a reject mechanism.This application of the IBA 940143201​ensures 100%inspection coverage,eliminates human error,and maintains a high production throughput that manual checks could never achieve.

Parameter:

Main Parameters

Value/Description

Product Model​

IBA 940143201​

Manufacturer​

ABB

Product Category​

Industrial Smart Camera/Vision Sensor

Sensor Type​

CMOS image sensor

Resolution​

e.g.,2 Megapixel(1600 x 1200)-High detail for inspection

Lens Mount​

C-mount standard

Lighting Interface​

Integrated programmable lighting controller outputs

Processing​

Onboard processor with vision software library

I/O Interfaces​

Digital inputs&outputs(for triggers&results),Ethernet

Communication Protocols

Ethernet/IP,Profinet,TCP/IP

Housing Rating​

Typically IP65/IP67(dust-tight&protected against water jets)

Software​

Configured with ABB’s user-friendly vision software suite

Technical Principles and Innovative Values:

The ABB IBA 940143201​represents the convergence of optics,computing,and industrial I/O in a single,hardened device,moving complex inspection logic to the network edge.

Innovation Point 1:All-in-One”Smart”Vision System.​Unlike a simple camera that streams raw video to a distant PC,the IBA 940143201​is a smart sensor.It captures the image and processes it internally using a powerful onboard computer.It runs sophisticated vision tools(blob analysis,pattern matching,OCR,edge detection)locally and outputs only a simple pass/fail decision,measurement value,or coordinate set.This drastically reduces network bandwidth requirements and system latency,enabling real-time,in-line inspection at high speeds.

Innovation Point 2:Ruggedized Design for Harsh Environments.​Built for the factory floor,the IBA 940143201​features a robust metal housing with a high Ingress Protection(IP)rating,protecting it from dust,oil,coolants,and high-pressure washdowns.Its integrated design eliminates the vulnerability points of a PC-based system(separate computer,frame grabber,cables),resulting in significantly higher mean time between failures(MTBF)and reliability in challenging industrial settings.

Innovation Point 3:Simplified Integration and Configuration.​The camera is designed for easy integration with industrial networks like Ethernet/IP and Profinet,allowing it to communicate directly with ABB robots,PLCs,and HMIs as a standard node.Configuration is performed using ABB’s graphical vision software,which abstracts complex image processing algorithms into easy-to-use tools.This allows automation engineers,not just vision specialists,to set up and modify inspection routines,dramatically reducing deployment time and cost.

Application Cases and Industry Value:

Case Study:Pharmaceutical Blister Pack Inspection.​A pharmaceutical packager needed to ensure 100%verification of text,barcodes,and pill count on high-speed blister packing lines to meet strict regulatory requirements.Their previous laser-based system could only read codes and could not verify printed text or count pills.

They integrated the IBA 940143201​camera above the line.The system was configured to perform three simultaneous checks:Optical Character Recognition(OCR)to verify the lot number and expiry date,1D/2D code verification,and a blob analysis tool to count pills by detecting their outlines through the blister foil.The IBA 940143201​executed all checks in under 50ms per pack.The implementation resulted in zero escaped defects related to labeling or count errors,provided a full electronic audit trail,and increased line speed by 15%by replacing a slower manual sampling station.The plant quality manager cited the system’s reliability and the ease of updating inspection parameters for new product lines as key benefits.

Related Product Combination Solutions:

The IBA 940143201​functions as the core of a complete vision system.Essential complementary products include:

Industrial Lens(e.g.,8mm,12mm C-mount):​Determines the field of view and working distance for the IBA 940143201.

Machine Vision Lighting:​Structured LED lights(ring,bar,dome,backlight)are critical for creating contrast.The IBA 940143201’s integrated lighting controller can synchronize and strobe these lights.

Vision Software Suite(e.g.,ABB VISION Software):​The configuration environment for developing,testing,and deploying the inspection application to the IBA 940143201.

Mounting Hardware:​Rigorous brackets and adjusters to precisely position and secure the IBA 940143201​camera.

PLC or Robot Controller(e.g.,ABB AC 800M or IRC5):​The master controller that receives the inspection results from the IBA 940143201​and initiates actions(e.g.,robot pick,part rejection).

I/O Hub or Safety Controller:​For systems where the IBA 940143201’s direct I/O needs to be integrated into a larger safety or control circuit.

HMI(e.g.,CP600):​To display inspection results,trends,and camera status to operators,and to allow for manual overrides or recipe changes.

Installation,Maintenance,and Full-Cycle Support:

Installation of the ABB IBA 940143201​is a systematic process.First,the camera is securely mounted,and the appropriate lens is focused.Critical attention is paid to lighting selection and positioning to optimize image contrast.The camera is then connected to power,networked via Ethernet,and its I/O wired to the plant control system.Commissioning is performed using the dedicated software on a PC,where the inspection routine is built,tested with sample parts,and finally downloaded to the camera.The software’s simulation tools are invaluable for optimizing parameters offline.

Routine maintenance is minimal,primarily involving keeping the lens cover clean and checking the physical integrity of cables and connectors.The camera’s health and diagnostic information are accessible over the network.Should a camera fault occur,the most common resolution is to replace the unit with a pre-configured spare.Because the application is stored in the camera’s non-volatile memory or can be backed up on a PC,swapping in a new IBA 940143201​and downloading the configuration is typically a quick process,minimizing downtime.We provide comprehensive support,from initial concept and feasibility studies to lighting design,application development,on-site commissioning,and ongoing technical support to ensure your vision system delivers continuous value.