Description

The ABB PPD513A0E110110(manufacturer part number:3BHE039724R0E41)is a 16-channel digital input(DI)module designed for the ABB AC 800M programmable automation controller(PAC)platform and integrated into the ABB Ability™System 800xA distributed control system(DCS).This high-performance I/O module is engineered to reliably acquire binary signals from field devices such as limit switches,push buttons,relay contacts,proximity sensors,and motor status feedbacks in demanding industrial environments.

Featuring 24VDC sinking inputs,the PPD513A0E110110 supports both dry contact and powered switch wiring,with galvanic isolation between field circuits and the internal logic bus to protect against ground loops,surges,and electrical noise.Each channel includes LED indicators for real-time status visibility,while the module provides group diagnostics via the backplane—enabling rapid identification of faults like open circuits or signal loss.

Certified for use in SIL 2 applications per IEC 61508,this module is suitable for safety-related functions when deployed within a compliant system architecture.It seamlessly integrates with PM511,PM512,and other AC 800M CPUs,and supports hot-swap replacement in redundant configurations—ensuring continuous operation in critical processes such as power generation,water treatment,and oil&gas facilities.

Application Scenarios

At a combined-cycle power plant in Italy,ABB PPD513A0E110110 modules monitor over 300 turbine valve position switches and emergency stop circuits.During a scheduled maintenance window,a technician replaced a faulty module without powering down the controller rack thanks to hot-swap support.The integrated diagnostics in System 800xA immediately confirmed signal restoration—reducing troubleshooting time by 70%and avoiding a potential delay in restart.

Parameter

Main Parameters Value/Description

Product Model PPD513A0E110110

ABB Catalog Number 3BHE039724R0E41

Product Family AC 800M I/O Modules(for System 800xA)

Module Type Digital Input(DI)–Sinking(current-sinking)

Number of Channels 16 independent inputs

Input Voltage 24 VDC nominal(operating range:18–30 VDC)

Input Type

•Wetted(powered)contacts

•Dry contacts(with external 24VDC supply)

Input Current~3 mA per channel(at 24 VDC)

Input Filtering Adjustable debounce(configurable via Control Builder M:0–20 ms)

Galvanic Isolation Field-to-backplane:500 VAC RMS;Group isolation(per 8 channels)

Wire Break Detection Yes–detects open circuits on passive wiring(when used with external supply)

Diagnostic Coverage Per-channel status+module health via backplane communication

LED Indicators

•Green RUN:Module operational

•Red ERR:Internal fault or communication error

•16 yellow LEDs:One per channel(ON=active/high signal)

Hot-Swap Support Yes–in redundant AC 800M systems with compatible baseplate

Power Consumption~2.1 W(from AC 800M backplane)

Operating Temperature 0°C to+60°C(derating above 50°C)

Dimensions Standard AC 800M I/O size:~240 mm(H)×35 mm(W)×200 mm(D)

Weight~0.85 kg

Certifications CE,UL 61010-1,IEC 61508(SIL 2),optional ATEX for hazardous areas

Mounting Slide-in module for AC 800M DIN rail chassis–secured with front screw

Compatible Controllers PM511,PM512,PM554,etc.(all AC 800M CPUs)

Technical Principles and Innovative Values

Innovation Point 1:Safety-Certified Design–Meets SIL 2 requirements for use in safety instrumented functions(SIFs).

Innovation Point 2:Advanced Diagnostics–Real-time channel status and wire-break detection enhance maintainability and reduce mean time to repair(MTTR).

Innovation Point 3:Seamless 800xA Integration–Input tags,alarms,and diagnostics appear natively in System 800xA without custom scripting.

Innovation Point 4:Robust Industrial Construction–Designed for high EMI environments(e.g.,near VFDs or switchgear).

Application Cases and Industry Value

In a Canadian potable water facility,PPD513A0E110110 modules interface with pump run-status contacts and high-level float switches.The 24VDC noise immunity ensures reliable operation despite nearby 600V motor starters.During a winter freeze event,wire-break detection alerted operators to a failed sensor cable before tank overflow occurred—preventing environmental incident.

Similarly,an offshore FPSO uses these modules in its fire&gas shutdown panel,where SIL 2 compliance and diagnostic coverage are mandated by API standards.

Related Product Combination Solutions

AC 800M CPU:e.g.,UFC911B106(PM511)–main controller

Digital Output Module:e.g.,PPD531A0E110110–for control relays/solenoids

Analog I/O Modules:e.g.,PPA511A0E110110(AI),PPA531A0E110110(AO)

Engineering Software:Control Builder M–for configuration and diagnostics

System 800xA:Full DCS for HMI,alarm management,and historian

Terminal Blocks:e.g.,TB510-TB513 series–removable for pre-wiring

Redundant I/O Baseplates:e.g.,TB511-ETHx–enable hot-swap

Communication Modules:CI854(Profibus),CI874(Ethernet/IP)–for remote I/O

Installation,Maintenance,and Full-Cycle Support

Installation of the ABB PPD513A0E110110:

Insert into available slot on AC 800M I/O rail

Secure with front-panel captive screw

Connect field wiring to compatible removable terminal block(e.g.,TB511)

Configure channel filtering and naming in Control Builder M

Download configuration—module auto-synchronizes with CPU

Maintenance advantages:

Visual LED status enables quick field verification

Online diagnostics in System 800xA show open circuits,short circuits,or module faults

Hot-swap capability(in redundant systems)eliminates process interruption

We supply ABB PPD513A0E110110(3BHE039724R0E41)modules that are:

Factory-new(current ABB production)or professionally refurbished/tested

Fully validated on live AC 800M test benches with simulated field signals

Verified for hardware revision and firmware compatibility

Packaged with ESD protection and accompanied by functional test reports

With deep expertise in ABB automation ecosystems and global logistics,we ensure your I/O infrastructure remains accurate,reliable,and fully supported—from commissioning to end-of-life.

Contact us for a customized solution—whether you’re expanding a System 800xA installation,replacing legacy I/O,or building a strategic spare inventory for your power,water,or industrial facility.

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