Product Overview

The SEW MDF60A-0022-5A3-4-00 is a high-performance,decentralized AC drive from SEW-EURODRIVE’s MOVIFIT®family,engineered for compact,intelligent,and reliable motor control directly at the machine—eliminating the need for centralized control cabinets.Designed for 2.2 kW(3 HP)three-phase induction or servo motors operating on a 380–480 VAC supply,this inverter integrates power electronics,control logic,and communication interfaces into a single rugged housing rated to IP66,making it ideal for washdown,dusty,or space-constrained environments.

As part of SEW’s modular MDF60A platform,the MDF60A-0022-5A3-4-00 supports advanced motion control via real-time fieldbus protocols such as EtherCAT,PROFINET,or CANopen(depending on firmware and option cards),enabling seamless integration into Industry 4.0 architectures.It features built-in Safe Torque Off(STO)compliant with IEC 61800-5-2 and capable of SIL3/PL e safety levels when used in certified safety circuits.The drive also includes an integrated braking chopper for dynamic deceleration without external hardware,energy-saving algorithms like flux optimization,and an embedded PLC(Motion Control PLC)that can execute local logic—reducing dependency on central controllers.Whether deployed on packaging lines,material handling systems,or food processing equipment,the MDF60A-0022-5A3-4-00 delivers precision,resilience,and simplified engineering in a field-mounted form factor.

Technical Specifications

Parameter Name Parameter Value

Product Model MDF60A-0022-5A3-4-00

Manufacturer SEW-EURODRIVE GmbH&Co KG

Product Type Decentralized AC Drive/Inverter(MOVIFIT®Series)

Motor Power Rating 2.2 kW(3 HP)

Supply Voltage 3×380–480 VAC±10%,50/60 Hz

Output Current 5.0 A(continuous),7.5 A(peak,60 s)

Protection Rating IP66(dust-tight and protected against powerful water jets)

Integrated Functions Safe Torque Off(STO),Braking Chopper,Flux Optimization

Communication Interfaces RS-485(standard);EtherCAT,PROFINET,or CANopen via optional plug-in modules

Control Modes V/f,Sensorless Vector,Closed-Loop Vector(with encoder feedback option)

Operating Temperature–25°C to+50°C(derating above 40°C)

Mounting Wall-mounted or on motor adapter(e.g.,for DR/DV motors)

Certifications CE,UL,cUL,IEC 61800-5-1,IEC 61800-5-2(STO),SIL3(in safety configuration)

Main Features and Advantages

Decentralized Intelligence at the Machine Edge:The SEW MDF60A-0022-5A3-4-00 brings drive intelligence directly to the point of use,eliminating long motor cables and centralized panels.Its compact,cast-aluminum housing withstands harsh conditions—including high-pressure cleaning in food&beverage plants—while reducing cabinet space,wiring costs,and commissioning time.This architecture is especially advantageous in modular machines like palletizers or bottling lines where each axis operates semi-autonomously.

Advanced Safety and Motion Control:Equipped with certified STO functionality,the MDF60A-0022-5A3-4-00 enables safe shutdown of motor torque without cutting main power—critical for emergency stops and lockout/tagout procedures.When combined with SEW’s MOVI-C®controller or third-party safety PLCs,it achieves SIL3/PL e compliance.Additionally,its sensorless vector control ensures stable low-speed operation and high starting torque,while optional encoder feedback unlocks full closed-loop performance for positioning tasks.

Flexible Connectivity and Embedded Logic:Though compact,the MDF60A-0022-5A3-4-00 supports modern industrial networks via plug-in communication modules.With EtherCAT,it synchronizes motion across dozens of axes with microsecond precision.Its integrated Motion Control PLC can run user-defined logic(e.g.,jog sequences,interlocks,or speed ramps),reducing cycle times and offloading the main controller.This makes the drive not just a motor starter,but a smart mechatronic node in distributed automation systems.

Energy Efficiency and Thermal Resilience:The MDF60A-0022-5A3-4-00 employs adaptive flux reduction to minimize magnetizing current during partial loads—cutting energy use by up to 15%in continuous-duty applications like conveyors.Its efficient thermal design allows operation up to 50°C without derating in standard conditions,and the integrated braking chopper handles frequent starts/stops without external resistors,enhancing reliability in cyclic processes.

Application Field

The SEW MDF60A-0022-5A3-4-00 excels in applications demanding compact,robust,and intelligent motor control close to the load.In food and beverage processing,it drives screw feeders,labeling heads,and bottle turntables directly on the production line—withstanding daily washdowns thanks to its IP66 rating.Within logistics and warehousing,the MDF60A-0022-5A3-4-00 powers sorter diverters,lift gates,and accumulation conveyors,where its fast response and STO function ensure both throughput and operator safety.

In packaging machinery—such as horizontal form-fill-seal(HFFS)or cartoning systems—the MDF60A-0022-5A3-4-00’s embedded PLC executes cam profiles or electronic gearing,enabling synchronized motion without a master controller.Similarly,in material handling for automotive or electronics assembly,it controls small lifts,indexing tables,and robotic end-effectors with precise speed regulation.Even in outdoor applications like agricultural equipment or solar tracker drives,its wide temperature range and sealed enclosure ensure dependable operation.Across all these scenarios,the MDF60A-0022-5A3-4-00 transforms simple motor control into an agile,connected,and future-ready automation solution.

Related Products

MDF60A-0030-5A3-4-00:Higher-power variant(3.0 kW)in the same series,suitable for heavier conveyor loads.

MOVIDRIVE®B:Centralized drive alternative for applications requiring higher power or complex multi-axis coordination.

MOVIFIT®FC:Fieldbus communication module compatible with MDF60A-0022-5A3-4-00 for PROFINET or EtherNet/IP.

DR.100L4:SEW IE3 motor commonly paired with MDF60A-0022-5A3-4-00 for optimized mechanical-electrical integration.

MOVIKIT®11:Configuration and commissioning tool for parameterizing and diagnosing MDF60A drives via Bluetooth or USB.

MDF60A-0015-5A3-4-00:Lower-power(1.5 kW)version for lighter-duty applications like small fans or agitators.

MOVI-C®Controller:Central motion controller that orchestrates multiple MDF60A units in synchronized applications.

Installation and Maintenance

Pre-installation preparation:Before installing the SEW MDF60A-0022-5A3-4-00,verify that the motor matches the drive’s voltage and current ratings and that the mains supply falls within 380–480 VAC.Ensure adequate ventilation—even though the unit is IP66-rated,ambient temperature must remain below 50°C.Mount the drive vertically on a flat,non-combustible surface using the provided brackets,and route motor and power cables separately from signal lines to avoid EMI.If using fieldbus communication,install the appropriate plug-in module(e.g.,EtherCAT)and configure device name and IP address via SEW’s MOVITOOLS®or MOVIKIT®software before startup.

Maintenance recommendations:The MDF60A-0022-5A3-4-00 requires minimal maintenance due to its solid-state design and lack of consumable parts.However,periodically inspect the housing seals for damage,especially in washdown areas,and clean dust or debris from cooling fins if installed in dry,particulate-heavy environments.Monitor drive status via LEDs or remote diagnostics for overtemperature,overcurrent,or communication faults.Firmware updates should be performed during scheduled downtime using official SEW tools.Store spare MDF60A-0022-5A3-4-00 units in dry,static-safe packaging at room temperature to preserve electronic integrity.

Product Guarantee

We guarantee that every SEW MDF60A-0022-5A3-4-00 drive we supply is authentic,factory-new,and fully tested for electrical,thermal,and communication performance.Each unit undergoes validation of STO functionality,motor start/stop cycles,and network handshake with standard fieldbus protocols.We provide a 12-month warranty covering defects in materials and workmanship,along with ongoing technical support from engineers trained in SEW-EURODRIVE systems.Should your MDF60A-0022-5A3-4-00 encounter any operational issue,we will assist with troubleshooting or coordinate a swift replacement to keep your production running.Our commitment is to deliver not just a drive,but a dependable cornerstone of your decentralized automation strategy.

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