Product Overview

The ABB CS513 3BSE000435R1 is a high-performance communication serial interface module engineered for ABB’s Advant Controller AC 450 and AC 410 systems within the Industrial IT 800xA automation architecture.As a critical connectivity enabler,the ABB CS513 3BSE000435R1 provides robust point-to-point or multi-drop serial communication between the AC 450/410 controller and external devices such as operator terminals,legacy PLCs,intelligent field instruments,barcode readers,or third-party subsystems using standard protocols like Modbus RTU,Profibus DP(in slave mode),or custom ASCII-based formats.

Designed for industrial environments demanding reliability and deterministic data exchange,the ABB CS513 3BSE000435R1 features dual isolated RS-485/RS-422 channels with configurable baud rates up to 115.2 kbps,enabling flexible integration without compromising system integrity.It mounts directly onto the AC 450/410 backplane and is managed through ABB’s Control Builder engineering suite,allowing seamless configuration of protocol parameters,node addresses,and data mapping.The ABB CS513 3BSE000435R1 plays a vital role in brownfield modernization projects where legacy equipment must coexist with modern DCS infrastructure—bridging technological generations while maintaining operational continuity.

Technical Specifications

Parameter Name Parameter Value

Product Model CS513 3BSE000435R1

Manufacturer ABB

Product Type Dual-Channel Serial Communication Module

Compatible Controllers ABB Advant Controller AC 450,AC 410

Communication Interfaces 2×isolated RS-485/RS-422(software-selectable per channel)

Protocols Supported Modbus RTU(master/slave),Profibus DP(slave only),ASCII,user-defined

Max Baud Rate 115.2 kbps

Isolation Voltage 500 V AC(between field and system sides)

Power Consumption~2.5 W(supplied via controller backplane)

Module Dimensions 160 mm(H)×40 mm(W)×180 mm(D)

Operating Temperature 0°C to+60°C

Mounting Backplane-mounted in AC 450/410 rack

Certifications CE,UL,CSA,IEC 61000-6-2/6-4(EMC)

Main Features and Advantages

Dual Independent Communication Channels:The ABB CS513 3BSE000435R1 offers two fully independent serial ports,each configurable for different protocols and baud rates.This allows simultaneous connection to,for example,a Modbus RTU flow meter on Channel 1 and a legacy turbine controller speaking ASCII on Channel 2—eliminating the need for external protocol gateways and reducing system complexity.

Electrical Robustness for Harsh Environments:With 500 V AC galvanic isolation and surge protection compliant with IEC 61000 standards,the ABB CS513 3BSE000435R1 resists ground loops,lightning-induced transients,and electrical noise prevalent in power plants and heavy industry.Its ruggedized design ensures stable operation even when connected to long cable runs(up to 1200 meters per RS-485 specification).

Seamless Integration with ABB 800xA:Configuration of the ABB CS513 3BSE000435R1 is performed entirely within ABB’s Control Builder software,where users define data blocks,polling intervals,and fault-handling logic.All communication status—including parity errors,timeouts,and node failures—is exposed as process variables in the 800xA system,enabling centralized diagnostics and alarm management.

Legacy System Bridge for Modernization:In retrofit projects,the ABB CS513 3BSE000435R1 enables cost-effective migration by preserving investments in existing serial-based equipment.Whether integrating old weigh scales,motor protection relays,or laboratory analyzers,this module ensures that valuable field data remains accessible within the modern DCS—without rewiring or replacing end devices.

Application Field

The ABB CS513 3BSE000435R1 is extensively used in industries undergoing phased automation upgrades or operating mixed-generation control infrastructures.In pulp&paper mills,it connects the AC 450 DCS to legacy moisture scanners and reel diameter sensors that communicate only via Modbus RTU.Similarly,in hydroelectric power stations,the ABB CS513 3BSE000435R1 interfaces with older governor controllers or excitation systems that lack Ethernet but support serial ASCII commands—allowing full supervisory control from the central 800xA operator station.

In mining and mineral processing,the module links the main DCS to remote conveyor belt weighfeeders,dust monitors,and pH analyzers located hundreds of meters away,leveraging RS-485’s long-distance capability.Water treatment facilities also rely on the ABB CS513 3BSE000435R1 to gather data from distributed pump stations equipped with legacy telemetry units.Because it supports both master and slave roles,the ABB CS513 3BSE000435R1 can act as either a data aggregator or a transparent gateway—making it indispensable in hybrid architectures where interoperability defines operational efficiency.

Related Products

CI541:Single-channel RS-232/485 module for AC 800M—modern successor platform

CS512:Earlier single-port variant of the CS513 series

AC 450:Primary controller platform for CS513 3BSE000435R1

AC 800M:Next-generation ABB controller—uses CI5xx series instead of CS513

3BSE000435R2:Revised hardware version with minor firmware enhancements

TB511:Terminal base for CS513—provides screw terminals for field wiring

Control Builder A:Engineering tool used to configure the CS513 3BSE000435R1

Installation and Maintenance

Pre-installation preparation:Before installing the ABB CS513 3BSE000435R1,verify compatibility with the target AC 450 or AC 410 chassis firmware and ensure the backplane slot is powered down.Confirm cable type(twisted-pair shielded for RS-485)and termination resistor placement(120Ωat far end of multi-drop bus).Use the TB511 terminal base to simplify field wiring,ensuring shield is grounded only at the controller end to avoid ground loops.

Maintenance recommendations:Monitor communication error counters in Control Builder for signs of baud rate mismatch,loose connections,or electrical interference affecting the ABB CS513 3BSE000435R1.If intermittent faults occur,inspect terminal screws on the TB511 base and verify termination resistors are correctly installed.During replacement,export the configuration first—though settings reside in the controller CPU,documenting node addresses and protocol parameters prevents re-engineering delays.Store spare ABB CS513 3BSE000435R1 modules in anti-static packaging at room temperature to preserve electronic components.

Product Guarantee

Each ABB CS513 3BSE000435R1 we supply undergoes full functional testing,including loopback verification on both serial channels,protocol handshake simulation,and backplane communication validation.Units are sourced from traceable,authorized channels or professionally refurbished to original ABB specifications,with serial numbers and revision codes verified against ABB’s global database.We provide a 12-month warranty and technical support for integration into existing Advant Controller systems.In an era of rapid digital transformation,the ABB CS513 3BSE000435R1 remains a proven bridge between legacy reliability and modern control—backed by our commitment to quality and continuity.

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