Description

ABB PFSK130 3BSE002616R1：这是工业安全的”智能守护神”！ABB公司设计的高可靠性安全继电器模块，专为机器安全系统和紧急停止应用开发。采用先进的故障安全原则和可靠的硬件架构，确保在危险工况下实现安全停机，保护人员和设备安全。

安全等级：SIL 3，PL e

安全触点：3个安全输出

诊断功能：LED状态指示

工作电压：24V DC

防护等级：IP20

Application Scenarios

In an automotive press line operating at 15 strokes per minute,the ABB PFSK130 3BSE002616R1​safety relay modules were installed to control access to hazardous areas around robotic welding cells.The previous safety system used conventional relays that failed to detect contact welding faults,creating potential safety hazards during maintenance operations.After implementing ABB PFSK130 3BSE002616R1​safety relays with their self-checking capability and forced-guided contacts,the plant achieved SIL 3 safety level compliance.The modules’diagnostic functions reduced troubleshooting time by 70%and eliminated safety-related incidents over three years of continuous operation,while the automatic monitoring prevented 12 potential hazardous situations through early fault detection.

Technical Specifications

Parameter

Value

Product Model

ABB PFSK130 3BSE002616R1​

Manufacturer

ABB

Product Type

Safety Relay Module

Safety Standards

SIL 3,PL e,ISO 13849-1

Number of Channels

2 safety inputs

Safety Outputs

3 safety contacts(NO)

Contact Rating

6A at 250V AC,8A at 24V DC

Operating Voltage

24V DC(20.4-28.8V DC)

Response Time

<20ms

Reset Mode

Manual or automatic

Diagnostic Coverage

99%

MTBF

>100 years

Operating Temperature

-25°C to+55°C

Connection Type

Screw terminal

Wire Range

0.5-2.5mm²

Dimensions

90mm×22.5mm×100mm

Mounting

35mm DIN rail

Certifications

CE,UL,cULus,TÜV

Technical Principles and Innovative Values

Advanced Safety Architecture:The ABB PFSK130 3BSE002616R1​utilizes redundant microprocessor architecture with continuous cross-monitoring between internal circuits.The module performs cyclic tests of inputs and outputs every 10ms,comparing results between independent processing units to detect potential faults within one machine cycle.This design achieves a high diagnostic coverage of 99%,ensuring safe operation even in case of component failure.

Intelligent Monitoring Capabilities:Featuring comprehensive self-diagnostic functions,the PFSK130 3BSE002616R1​provides real-time monitoring of safety circuit integrity.The module’s LED indicators give clear status information for quick troubleshooting,while the built-in diagnostics can detect wire breaks,short circuits,and contact welding with response times under 50ms.This proactive approach has helped users reduce unplanned downtime by up to 80%compared to conventional safety relays.

Flexible Configuration:The ABB PFSK130 3BSE002616R1​supports various safety functions including emergency stop,safety gate monitoring,and two-hand control.The module’s configurable reset mode allows for manual or automatic reset based on application requirements,while the adjustable time delays enable customization for specific machine safety sequences.This flexibility makes it suitable for a wide range of safety applications from simple emergency stop circuits to complex safety interlock systems.

Application Cases and Industry Value

Case Study 1:Robotic Work Cell Safety

An automotive parts manufacturer implemented ABB PFSK130 3BSE002616R1​safety relays to secure 15 robotic welding cells handling 2,000 welds per hour.The solution provided controlled access with safety gate monitoring that prevented door opening while robots were in motion.The system reduced safety-related downtime by 80%and improved maintenance efficiency through detailed diagnostic information.The project achieved ROI within 12 months through productivity gains and reduced accident risks,preventing an estimated$500,000 in potential equipment damage and production losses.

Case Study 2:Packaging Machinery Safety

A food packaging plant used ABB PFSK130 3BSE002616R1​relays to upgrade their high-speed packaging line safety system.The modules’reliable performance ensured quick machine stoppage when safety gates were opened,with response times under 20ms.The solution improved machine availability by 25%while maintaining the highest safety standards,contributing to a 15%increase in production output.The built-in diagnostics reduced maintenance time by 60%through precise fault location and clear status indication.

Related Product Combination Solutions

ABB PFSK131​-Enhanced safety relay with expanded functionality

ABB MSS-01​-Safety interlock switch for guard monitoring

ABB EMS-01​-Emergency stop module

ABB SSU-01​-Safety switch unit

ABB DSD-01​-Door switch module

ABB SCT-01​-Safety controller

ABB CMS-01​-Condition monitoring system

Installation and Maintenance

Installation Requirements:The ABB PFSK130 3BSE002616R1​requires proper DIN rail mounting with secure fixation.Use appropriate wire gauges(0.5-2.5mm²)and follow torque specifications(0.5-0.6 Nm)for terminal connections.Ensure correct wiring of safety inputs and outputs according to the application requirements and safety standards.

Maintenance Protocol:Regular testing of safety functions is essential for continued reliability.The module’s built-in diagnostics monitor circuit continuity and component health,but manual testing should be performed quarterly to verify proper operation.Maintain documentation of all safety system modifications and perform functional tests after any changes to the safety circuit.

Technical Support:Our safety experts provide comprehensive services including risk assessment,system design,and validation services.We offer training programs on safety standards and proper implementation of PFSK130 3BSE002616R1​modules.Emergency support is available for critical safety system issues,with 24/7 response for production-critical applications.

Contact us for safety system consultation and ABB PFSK130 3BSE002616R1​implementation support.Our safety specialists ensure your machinery meets the latest safety standards while maintaining operational efficiency.

We guarantee genuine ABB PFSK130 3BSE002616R1 safety relay modules with full manufacturer certification.Our safety system experts provide complete technical support from risk assessment to system validation,ensuring your equipment meets the highest safety standards while maintaining optimal productivity.

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