ABB ACS800-0016-3 Motor Speed Controller

Description

Product Overview

The​​ABB ACS800-0016-3​​represents a high-performance industrial AC drive within ABB’s renowned ACS800 series,designed to provide precise speed and torque control for three-phase AC motors in various industrial applications.This advanced variable frequency drive delivers reliable motor control capabilities with a compact design that optimizes cabinet space utilization while maintaining full functionality.The​​ABB ACS800-0016-3​​demonstrates exceptional performance in controlling motor speed,torque,and acceleration/deceleration profiles,making it suitable for a wide range of applications including pumps,fans,conveyors,and processing equipment where energy efficiency and process control are critical operational requirements.

Engineered as part of ABB’s comprehensive drive portfolio,the​​ACS800-0016-3​​incorporates advanced control technology that ensures smooth motor operation across the entire speed range while providing excellent torque characteristics even at low speeds.The drive’s Direct Torque Control(DTC)technology enables precise motor control without requiring feedback devices in most applications,simplifying system architecture and reducing maintenance requirements.The​​ABB ACS800-0016-3​​features a user-friendly interface with intuitive programming tools that facilitate quick setup and configuration,reducing commissioning time and ensuring optimal performance in diverse operating conditions.

The operational significance of the​​ABB ACS800-0016-3​​in industrial automation stems from its ability to optimize energy consumption while maintaining precise process control.The drive’s intelligent control algorithms automatically adjust motor speed to match actual process demands,resulting in significant energy savings in applications with variable load requirements.The​​ABB ACS800-0016-3​​also incorporates comprehensive protection features that safeguard both the drive and connected motor from electrical faults,overload conditions,and other abnormal operating scenarios,enhancing system reliability and extending equipment lifespan in demanding industrial environments.

Technical Specifications

Parameter Name

Parameter Value

Product Model

​​ABB ACS800-0016-3​​

Manufacturer

ABB Ltd.

Product Type

AC Variable Frequency Drive

Rated Power

1.5 kW(2 HP)

Output Current

3.4 A

Supply Voltage

3-phase 380-480 VAC±10%

Input Frequency

50/60 Hz±5%

Output Frequency

0-500 Hz(programmable)

Control Method

Direct Torque Control(DTC)

Efficiency

>97.5%

Overload Capacity

110%for 60 seconds,150%for 3 seconds

Protection Class

IP20(chassis type)

Operating Temperature

-15°C to+40°C(derating above 40°C)

Storage Temperature

-40°C to+70°C

Relative Humidity

5%to 95%non-condensing

Enclosure

Chassis type for panel mounting

Cooling Method

Convection cooling

Communication

Standard fieldbus options available

Certifications

CE,UL,cULus

Main Features and Advantages

Advanced Motor Control Technology:The​​ABB ACS800-0016-3​​utilizes ABB’s proprietary Direct Torque Control(DTC)technology that provides precise speed and torque control without requiring encoder feedback in most applications.This control method delivers fast torque response and accurate speed control across the entire operating range,ensuring optimal motor performance in various applications.The​​ABB ACS800-0016-3​​maintains full torque capability at low speeds,making it suitable for applications requiring high starting torque or precise low-speed operation.The drive’s adaptive programming capabilities automatically compensate for motor characteristics and load variations,maintaining consistent performance throughout the equipment lifecycle.

Energy Efficiency Optimization:Designed with energy conservation as a core principle,the​​ABB ACS800-0016-3​​incorporates intelligent energy optimization features that automatically adjust motor operation to minimize energy consumption.The drive’s power factor correction capability maintains high efficiency across the entire speed range,while its built-in energy calculator provides real-time monitoring of energy savings.The​​ABB ACS800-0016-3​​also features sleep mode functionality that automatically reduces motor speed during low-demand periods,further enhancing energy efficiency in applications with variable operating cycles.

Robust Industrial Design:Engineered for reliability in demanding environments,the​​ABB ACS800-0016-3​​features a rugged construction with comprehensive protection against electrical disturbances and environmental factors.The drive incorporates advanced IGBT technology with low-loss switching characteristics,ensuring efficient operation and reduced heat generation.The​​ABB ACS800-0016-3​​includes built-in AC and DC line chokes that minimize harmonic distortion and protect against power supply variations,while its conformal coated circuit boards provide additional protection against humidity and contamination in harsh industrial atmospheres.

User-Friendly Operation and Maintenance:The​​ABB ACS800-0016-3​​features intuitive programming interfaces and comprehensive diagnostic capabilities that simplify operation and maintenance.The drive’s control panel provides clear status indications and easy parameter access,while its built-in troubleshooting guides help operators quickly identify and resolve common issues.The​​ABB ACS800-0016-3​​also includes comprehensive data logging functionality that records operating parameters and fault history,supporting predictive maintenance strategies and reducing unplanned downtime through proactive component replacement and system optimization.

Application Field

The​​ABB ACS800-0016-3​​finds extensive application in HVAC systems,where it provides precise control of pump and fan motors in commercial and industrial building automation.In these applications,the drive’s ability to adjust motor speed based on actual demand results in significant energy savings while maintaining optimal environmental conditions.The​​ABB ACS800-0016-3​​quiet operation and reliable performance make it particularly suitable for installations where noise reduction and consistent operation are important considerations for building occupants and system reliability.

Water and wastewater treatment facilities utilize the​​ABB ACS800-0016-3​​for controlling pumps,aerators,and mixer drives in various treatment processes.The drive’s robust design withstands the challenging environments of treatment plants,while its precise control capabilities ensure optimal process performance.The​​ABB ACS800-0016-3​​corrosion-resistant components and reliable operation contribute to reduced maintenance requirements and extended equipment life in these critical infrastructure applications where system reliability directly impacts public health and environmental compliance.

Industrial manufacturing applications employ the​​ABB ACS800-0016-3​​for conveyor systems,machine tools,and processing equipment where variable speed control enhances production efficiency and product quality.The drive’s precise speed regulation and rapid response to control commands ensure smooth operation and accurate positioning in material handling applications.The​​ABB ACS800-0016-3​​compatibility with various communication protocols enables seamless integration with higher-level control systems,supporting comprehensive automation strategies in modern manufacturing facilities.

Related Products

​​ABB ACS800-0011-3​​:Lower power version(0.75 kW)

​​ABB ACS800-0020-3​​:Higher power version(2.2 kW)

​​ABB ACS800-0030-3​​:Extended range version(3.0 kW)

​​ABB ACS800-U1​​:Brake chopper module

​​ABB ACS800-S01​​:I/O extension module

​​ABB ACS800-CC​​:Communication interface module

​​ABB ACS800-P01​​:Fieldbus adapter module

​​ABB ACS800-R1​​:DC choke module

​​ABB ACS800-T01​​:Torque control module

​​ABB ACS800-Z​​:Input filter module

Installation and Maintenance

Pre-installation preparation:Proper installation of the​​ABB ACS800-0016-3​​requires careful planning of the mounting location and verification of electrical system compatibility.Before installation,ensure adequate clearance around the drive for proper ventilation and heat dissipation,following ABB’s recommended spacing guidelines.Verify that the supply voltage matches the drive’s rating and that the electrical system includes appropriate short-circuit protection and disconnecting means.For the​​ABB ACS800-0016-3​​,confirm that the motor specifications are compatible with the drive’s capabilities and that all wiring meets local electrical codes and ABB’s installation recommendations.

Maintenance recommendations:Regular maintenance of the​​ABB ACS800-0016-3​​should include periodic inspection of electrical connections for tightness,cleaning of cooling surfaces,and verification of fan operation.Monitor the drive’s heat sink temperature and check for unusual noises or vibrations during operation.For the​​ABB ACS800-0016-3​​,maintain records of operating hours and performance data to support predictive maintenance planning.Implement a preventive maintenance schedule that includes periodic checks of capacitor health and semiconductor integrity,following ABB’s recommended maintenance intervals and procedures to ensure long-term reliability.

Product Guarantee

We guarantee that the​​ABB ACS800-0016-3​​variable frequency drives we supply are genuine ABB products that meet all manufacturer specifications and performance standards.Our quality assurance process includes functional testing and verification to ensure reliable operation in motor control applications.We provide comprehensive technical support for product selection,application guidance,and troubleshooting assistance to ensure optimal performance of the​​ABB ACS800-0016-3​​in your specific application.Our commitment includes responsive support for technical inquiries and replacement services for units that do not meet performance expectations within the warranty period.We maintain adequate inventory to support urgent requirements and offer expert guidance for system optimization throughout the product lifecycle.

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