Description

Air supply pressure:1.4-7 bar

Input signal:4-20mA+HART

Positioning accuracy:±0.5%

Protection class:IP66

Operating temperature:-40℃~+85℃

Product Details

ABB DVC5 00 R05 BVC1HRCP005AAP Technical Specifications

Product Model:ABB DVC500 R05 BVC1HRCP005AAP

Manufacturer:ABB(Asia Brown Beverly)

Product Type:Intelligent Valve Positioner

Air supply pressure:1.4-7 bar(20-100psi)

Input signal:4-20mA with HART protocol

Output signal:Pneumatic output

Positioning accuracy:±0.5%

Repeatability:±0.2%

Air supply interface:1/4″NPT

Electrical interface:1/2″NPT

Protection class:IP66/67

Explosion-proof class:Ex d IIC T6 Operating Temperature:-40℃~+85℃

Storage Temperature:-50℃~+85℃

Gas Consumption:<0.02kg/h

HART Communication:Bell 202 Standard

ABB DVC500 R05 BVC1HRCP005AAP Product Overview

The ABB DVC500 R05 BVC1HRCP005AAP is a true”technical expert”in the valve control field.This is a representative work of ABB’s fifth-generation digital valve controllers,employing innovative piezoelectric valve technology to replace the traditional nozzle-baffle mechanism,fundamentally solving the long-standing problems of traditional positioners such as easy clogging and high gas consumption.

In practical applications,what’s most impressive about the ABB DVC500 R05 BVC1HRCP005AAP is its”intelligence.”It comes with a complete self-tuning function,automatically identifying valve characteristics and optimizing control parameters,greatly reducing the difficulty of debugging.In particular,its online diagnostic function can monitor valve performance changes in real time and provide early warnings of potential faults.Many instrument engineers say that after using the ABB DVC500 R05 BVC1HRCP005AAP,valve maintenance workload was halved,and control quality was significantly improved.

Key Features and Advantages:In terms of accuracy and reliability,the ABB DVC500 R05 BVC1HRCP005AAP truly achieves industry-leading levels.Its±0.5%positioning accuracy makes process control more precise and stable.Its unique low-power design consumes less than one-tenth the air of traditional positioners during normal operation,saving considerable operating costs for large installations.

It boasts a high degree of intelligence,supporting the HART communication protocol,allowing remote monitoring and configuration of all parameters from the control room.The built-in valve diagnostic function is particularly impressive,automatically recording key data such as valve actuation frequency and cumulative stroke value,providing strong support for predictive maintenance.

Its environmental adaptability is also outstanding;its IP66/67 protection rating allows it to be installed directly in outdoor environments,unaffected by sun and rain.Its wide temperature range design ensures stable operation in both extremely cold and high-temperature environments,making it particularly suitable for harsh industrial settings.

Application Fields

The ABB DVC500 R05 BVC1HRCP005AAP smart valve positioner delivers exceptional performance in critical process control applications.Its advanced piezoelectric technology provides precise control with minimal air consumption,making it ideal for continuous operation in refining,chemical,and power generation facilities.The positioner’s HART communication capability enables remote configuration and real-time diagnostics,enhancing operational efficiency.

In oil and gas applications,this positioner ensures reliable control of emergency shutdown valves and process control valves.Its robust construction and hazardous area certifications guarantee safety in explosive atmospheres,while the wide operating temperature range maintains performance in extreme environmental conditions.The device’s self-diagnostic functions support predictive maintenance strategies,reducing unplanned downtime and extending equipment lifecycle.

Water and wastewater treatment plants benefit from the positioner’s immunity to harsh environments involving moisture,corrosion,and temperature variations.The integrated data logging capability provides valuable insights into valve performance,enabling optimized maintenance scheduling and improved system reliability across diverse industrial applications.

Application areas

In the petrochemical industry,ABB The ABB DVC500 R05 BVC1HRCP005AAP is the”smart brain”of critical control valves.From catalytic cracking to reforming units,every important control valve relies on its precise control.Its explosion-proof design fully meets the safety requirements of petrochemical plants,ensuring safer production.

The power industry is a primary battleground for the ABB DVC500 R05 BVC1HRCP005AAP.In power plant thermal control systems,it controls key parameters such as boiler feedwater and steam temperature.The positioner’s high precision and rapid response ensure the unit always operates at its optimal state.Many power plant engineers have stated that the automation rate has significantly improved after using the ABB DVC500 R05 BVC1HRCP005AAP.

It is also widely used in the chemical industry,where the ABB DVC500 R05 BVC1HRCP005AAP can withstand various corrosive environments.Its low gas consumption is particularly popular in chemical plants where instrumentation is often limited.After many project upgrades,the savings in instrument air costs alone are considerable.

Selection Guide/Purchase Advice

When selecting a model,pay attention to several key points:First,confirm the actuator type.The ABB DVC500 R05 BVC1HRCP005AAP is suitable for single-acting and double-acting pneumatic actuators.If it’s an electric actuator,choose a different model.Second,check the explosion-proof requirements.This model is explosion-proof;if intrinsically safe explosion-proof is required,choose the corresponding version.

When purchasing,always ensure you buy genuine original products.Many counterfeit piezoelectric valves on the market have very short lifespans.The ABB DVC500 R05 BVC1HRCP005AAP provided by Shenzhen Changxin are all original imports,and each unit has complete customs declaration documents.Special reminder:Pay attention to the air supply quality during installation;it’s best to use a filter and pressure reducing valve to ensure the positioner’s long-term operation.

Frequently Asked Questions(FAQ)

Q:Can the ABB DVC500 R05 BVC1HRCP005AAP be used for rapid adjustment applications?

A:Absolutely!Piezoelectric valves have a much faster response time than traditional mechanisms,making them particularly suitable for applications requiring split-range control and rapid opening/closing.

Q:How do I use the positioner’s self-tuning function?

A:Initiate self-tuning via the local button or HART handheld device.The positioner will automatically perform a full-stroke test and calculate the optimal PID parameters.The entire process takes approximately 2-3 minutes.

Q:Does it require regular calibration?

A:We recommend a performance check annually.You can check the accuracy indicators using a HART handheld device.If the control requirements are particularly high,the calibration cycle can be shortened appropriately.

Customer Case Sharing:Last year,the ABB DVC500 R05 BVC1HRCP005AAP played a crucial role in a control valve retrofit project for an oil refinery.The original mechanical positioner had poor accuracy,resulting in unsatisfactory temperature control in the reforming unit.After replacing the instrument with the ABB DVC500 R05 BVC1HRCP005AAP,the control accuracy improved to within 0.5%,and the product yield increased by 1.5 percentage points.The customer exclaimed,”This investment was absolutely worth it!”

An even more classic example is its application in a chemical plant.The customer had been troubled for years by the high air consumption of the positioners.The low air consumption design of the ABB DVC500 R05 BVC1HRCP005AAP completely solved this problem,and now the instrument air system pressure is much more stable.The equipment manager said,”The electricity savings in a year are enough to buy several positioners!”Related Products:

ABB DVC6000:High-end series,more powerful functions

ABB DVC2000:Economy series,high cost-performance ratio

ABB TZIDC:Classic positioner

ABB HVAC:Positioner for HVAC systems

ABB FSK-1A:HART communication handheld controller

ABB FSK-2A:Upgraded handheld controller

ABB SVI II:Smart valve interface

ABB AWT100:Wireless adapter

ABB CPK-1A:Installation accessory kit Installation and Maintenance:Preparation before installation:Teachers should complete three preparations before installation:First,ensure the air source is clean and dry,preferably with a filter;then check if the actuator moves smoothly and without jamming;finally,verify the electrical interface specifications,ensuring the 1/2″NPT interface is fitted with a suitable cable connector.

Maintenance Recommendations:Check the positioner zero point monthly and use a HART handheld communicator to check control deviation.If the response of the ABB DVC500 R05 BVC1HRCP005AAP becomes slow,the piezoelectric valve may need cleaning.It is recommended to keep a spare positioner of the same model for emergencies;it is best to have a spare positioner for critical valves.Shenzhen Changxin maintains a year-round inventory,and in emergencies,spare parts can be dispatched within 4 hours.

Product Guarantee:Shenzhen Changxin has absolute confidence in the quality of the ABB DVC500 R05 BVC1HRCP005AAP,offering an 18-month warranty.Any quality issues will result in a direct replacement.More importantly,we have a professional technical team providing 24/7 support,available on call for parameter setting and fault diagnosis.With over a decade of experience in process control,we understand the importance of valve control to equipment stability.Therefore,every ABB DVC500 R05…Each BVC1HRCP005AAP positioner undergoes rigorous testing before shipment to ensure you receive a reliable product.Shenzhen Changxin’s warehouse maintains a large inventory year-round,enabling fast delivery even for urgent projects,ensuring no production disruptions for our customers due to waiting for spare parts.

Our Commitment to Quality Assurance

At Shenzhen Changxin,we stand behind every ABB DVC500 R05 BVC1HRCP005AAP positioner with comprehensive quality guarantees.Each unit undergoes rigorous testing to verify positioning accuracy and communication functionality,backed by our 18-month warranty program.Our technical team provides expert guidance on device selection and application optimization,ensuring optimal performance in your specific control scenarios.We maintain a substantial inventory of genuine ABB components to support…

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