Description

Number of Channels:16 digital inputs/outputs

Operating Voltage:24VDC

Protection Rating:IP20

Operating Temperature:0°C to 55°C

Product Details

ABB DSQC504 3HAC5689-1 Technical Specifications

Parameter Name

Parameter Value

Product Model

DSQC504 3HAC5689-1

Manufacturer

ABB

Product Type

Robot Digital I/O Module

Channel Configuration

16 digital inputs/outputs(configurable)

Input Voltage

24VDC±10%

Output Voltage

24VDC

Output Current

0.5A/channel(maximum 2A/module)

Input Type

Configurable sink/source type

Output Type

Transistor Output(PNP)

Response Time

≤1ms

Isolation Voltage

500VAC(between channels)

Communication Interface

DeviceNet/Profibus DP

Power Consumption

5W Typical

Operating Temperature

0°C to 55°C

Storage Temperature

-40°C to 85°C

Relative Humidity

5%to 95%Non-condensing

Protection Rating

IP20(In-cabinet Mounting)

Mounting Method

DIN Rail Mounting

Connection Method

Pluggable Terminal Blocks

Dimensions

120mm×100mm×75mm

Weight

0.6kg

Certifications

CE,UL,cULus

ABB DSQC504 3HAC5689-1 Product Overview

This ABB DSQC504 3HAC5689-1 is a core member of the ABB Robot I/O System family,specifically designed to provide reliable digital signal interfaces for industrial robots.As a”signal relay station”for the robot control system,the DSQC504 3HAC5689-1 establishes a stable communication bridge between the robot and peripheral devices.I’ve debugged countless ABB robot systems on-site,and the stability and reliability of the DSQC504 3HAC5689-1 have always been reassuring.

Frankly,what I appreciate most about the ABB DSQC504 3HAC5689-1 is its”flexible configuration”feature.Its 16 channels can be freely configured as inputs or outputs according to actual needs,greatly simplifying system design.Especially in production line upgrade projects,the DSQC504 3HAC5689-1’s channel reconfiguration function makes equipment upgrades easy and straightforward.In an automotive parts project,we utilized the DSQC504 3HAC5689-1’s flexible configuration to complete the production line expansion and upgrade in just one week.

From a user experience perspective,the ABB DSQC504 3HAC5689-1’s design is quite user-friendly.Pluggable terminals make wiring simple and quick,and status indicator lights clearly show the working status of each channel.The modular design supports hot-swappable replacement,significantly reducing equipment maintenance time.This thoughtful design reflects ABB’s emphasis on user experience.

Key Features and Advantages

High-Density Channel Design:The ABB DSQC504 3HAC5689-1 integrates 16 digital channels in a compact space,each of which can be independently configured as an input or output.This high-density design significantly saves control cabinet space,making it particularly suitable for space-constrained applications.In a robotic welding workstation project,I used only two DSQC504 3HAC5689-1 modules to achieve access to all 32 signals from welding torches,positioners,safety gates,etc.,with simple wiring and convenient maintenance.

Flexible Configuration Capabilities:The ABB DSQC504 3HAC5689-1 supports channel-level configuration;each channel can be set to input or output mode via software.Inputs support sink/source switching,and outputs are transistor type,adapting to different field device requirements.This flexibility allows the DSQC504 3HAC5689-1 to handle a variety of complex application scenarios,reducing the types of spare parts and inventory costs.

Reliable Electrical Performance:The ABB DSQC504 3HAC5689-1 features 500VAC channel-to-channel isolation,effectively preventing signal interference.Output channels have short-circuit and overload protection,while input channels have anti-interference filtering.This reliable electrical design ensures stable operation in harsh industrial environments,and I have verified the DSQC504 3HAC5689-1’s anti-interference capabilities in multiple arc welding applications.

Easy Maintenance Features:The ABB DSQC504 3HAC5689-1 supports hot-swapping,allowing for the replacement of faulty modules during system operation,significantly reducing downtime.Pluggable terminals simplify wiring and maintenance,and status indicators provide intuitive operating status display.These features significantly reduce maintenance difficulty and cost.

The ABB DSQC504 3HAC5689-1 digital I/O module provides a reliable signal interface for industrial robot systems.With 16 configurable channels and flexible input/output configuration,it offers versatile connectivity options for peripheral devices.The module features 500VAC channel-to-channel isolation and comprehensive protection functions,ensuring stable operation in demanding industrial environments.Its compact design and hot-swap capability facilitate easy installation and maintenance.Applications:In the automotive manufacturing industry,the ABB DSQC504 3HAC5689-1 is widely used in welding production lines,painting workshops,and final assembly lines.Particularly in spot welding workstations,the DSQC504 3HAC5689-1 is responsible for controlling critical signals such as welding torches,workpiece clamping,and safety door locks.In a welding line project of a major automaker,the DSQC504 3HAC5689-1 achieved 99.9%signal transmission reliability,ensuring the stability of the production cycle.

In the electronics manufacturing sector,the ABB DSQC504 3HAC5689-1 plays a crucial role in assembly lines for consumer electronics products such as mobile phones and computers.Its high-density channel design meets the complex control requirements of multiple sensors and actuators,demonstrating outstanding performance in precision assembly,inspection,and sorting processes.The DSQC504 3HAC5689-1’s anti-interference characteristics are particularly suitable for the sensitive environment of electronics manufacturing sites.

In the food and beverage industry,the ABB DSQC504 3HAC5689-1 exhibits superior performance in packaging and palletizing applications.Although its protection rating is IP20,it fully meets the hygiene requirements of the food industry when installed in a control cabinet.Its stable signal transmission ensures the reliable operation of packaging machinery;I witnessed the long-term stable performance of the DSQC504 3HAC5689-1 in a beverage packaging line project.

Selection Guide/Purchase Recommendations

When selecting a module,focus on signal type and quantity.The ABB DSQC504 3HAC5689-1’s 16 channels are suitable for medium-sized applications.For large systems,consider multi-module combinations or models with higher channel counts.Signal voltage must be matched;24VDC is the industry standard,but pay attention to field device compatibility.

The installation environment must meet IP20 requirements and must be installed in a control cabinet with sufficient protection.For applications requiring dust and water resistance,ensure the control cabinet’s sealing performance.Communication protocols must be confirmed in advance to ensure compatibility with the robot controller.

Frequently Asked Questions(FAQ)

How to configure the channel direction of the DSQC504?

The channel direction of the ABB DSQC504 3HAC5689-1 is configured via RobotStudio software.Each channel can be independently set as an input or output.After configuration,the parameters are saved in the module;re-downloading the configuration is required when replacing the module.

Does the module support hot-swapping?The ABB DSQC504 3HAC5689-1 supports hot-swapping,but requires proper configuration in the robot controller.Before hot-swapping,ensure the module power is off to avoid operation while the circuit is powered on.

How to set the input filter time?

The input filter time of the ABB DSQC504 3HAC5689-1 is software adjustable,ranging from 1ms to 10ms.Setting an appropriate filter time based on the characteristics of the field signals can effectively suppress interference.

Customer Case Sharing/Successful Application Analysis

A stamping automation line upgrade project for a white goods company was impressive.The original I/O system experienced frequent failures,affecting production cycle time.We recommended replacing it with the ABB DSQC504 3HAC5689-1 digital I/O module.

The upgrade yielded significant results:the signal failure rate decreased by 90%,and production stability was greatly improved.What customers appreciate most is the ease of maintenance of the DSQC504 3HAC5689-1.Its modular design reduces the average repair time from 2 hours to 15 minutes.Production line utilization has increased by 12%,resulting in annual increased production benefits exceeding one million yuan.

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Preparation Before Installation:Before installing ABB DSQC504 3HAC5689-1,ensure there is sufficient DIN rail mounting space and wiring space.The power supply voltage must be stable within the range of 24VDC±10%,and the power supply capacity must meet the module requirements.Shielded twisted-pair cables must be used for communication,and wiring must be standardized.

Maintenance Recommendations:Regularly check the tightness of the connection terminals of the ABB DSQC504 3HAC5689-1 to prevent loosening due to vibration.Monitor the module’s operating status indicator lights and address any abnormalities promptly.Maintain good heat dissipation for the module to avoid high temperatures affecting its lifespan.Regularly back up configuration parameters to prevent accidental loss.

Product Guarantee:The ABB DSQC504 3HAC5689-1 supplied by Shenzhen Changxin is guaranteed to be genuine original products,with a three-year warranty and worry-free after-sales service.Our technical team is ABB robot certified,providing professional support throughout the entire process from selection to commissioning.Choose us for a one-stop solution to your robot I/O problems!

We guarantee genuine ABB products with complete technical support.Our certified engineers provide professional services from system design to commissioning.Visit our website for detailed technical documentation and application support.

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