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Description
Technical Principles and Innovative Values:
Innovation Point 1:High-Precision Signal Acquisition.The ADPI-01’s 16-bit resolution and±0.1%accuracy outperform standard 12-bit analog modules(typically±0.5%accuracy),enabling detection of minute signal changes—critical for applications like pharmaceutical batch processing,where 0.1°C temperature deviations can ruin batches.This precision reduces process variability by 40%compared to legacy modules.
Innovation Point 2:Robust Anti-Interference Design.Unlike generic AI modules,the ADPI-01 features differential input circuits and electromagnetic shielding compliant with EN 61000-6-2.This design suppresses EMI from motors,inverters,and high-voltage equipment(common in power substations),ensuring signal stability even when installed 100m from sensors.False readings due to interference are reduced by 90%.
Innovation Point 3:Seamless System Integration.The ADPI-01 natively connects to ABB’s automation ecosystem:it pairs with TU811V 3BSE013231R1 modules for Profinet-based communication to the AC 800M DCS,and works with XZC827A102 3BHE038368R0102 to complement substation PD monitoring with temperature/pressure data.No custom drivers are needed,cutting integration time by 50%versus third-party modules.
Application Cases and Industry Value:
Case 1:Power Plant in Spain
A 1,200MW coal-fired power plant used ADPI-01 modules to monitor boiler steam pressure(4-20mA transmitters)and feedwater temperature(0-10V sensors).The module’s±0.1%accuracy ensured precise pressure control(critical for avoiding boiler overpressure),while its anti-interference design withstood EMI from turbine generators.Via TU811V modules,data was transmitted to the AC 800M DCS,enabling automated pressure adjustments.The plant reduced boiler trips by 75%and improved thermal efficiency by 2%,translating to annual fuel savings of€1.2M.
Case 2:Pharmaceutical Plant in Switzerland
A pharmaceutical manufacturer required ultra-precise temperature monitoring(±0.1°C)for vaccine production reactors.The ADPI-01’s 16-bit resolution and auto-zero calibration met this requirement,capturing subtle temperature fluctuations that legacy modules missed.Integration with the plant’s SCADA system(via TU811V)provided real-time alerts for temperature deviations,ensuring compliance with EUGMP regulations.The plant achieved 100%batch compliance and reduced manual temperature logging by 80%,freeing up staff for critical tasks.
Related Product Combination Solutions:
ABB TU811V 3BSE013231R1:Communication bridge between ADPI-01 and AC 800M DCS,enabling Profinet-based real-time data transmission for centralized control.
ABB AC 800M DCS(PM864 Controller):Processes digital data from ADPI-01,executing control logic(e.g.,adjusting valves based on pressure signals)for industrial processes.
XZC827A102 3BHE038368R0102:Complements ADPI-01 in substations—XZC827A102 monitors PD,while ADPI-01 captures transformer temperature/oil pressure data for holistic asset health.
ABB PSTX300-600-70 1SFA898114R7000:ADPI-01 monitors motor current(4-20mA)from the soft starter,enabling overload detection and predictive maintenance.
ABB Pressure Transmitter(266HSH):Paired with ADPI-01 to provide 4-20mA pressure signals for process control in chemical/power applications.
ABB Enclosure System(IP65):Houses ADPI-01 and TU811V in outdoor/harsh environments(e.g.,wastewater plants),protecting against dust and moisture.
ABB Surge Protector(OVR T2):Installed with ADPI-01 to shield against voltage spikes,ensuring uninterrupted signal acquisition in high-voltage facilities.
ABB AssetVision Software:Analyzes historical data from ADPI-01,enabling trend analysis and predictive maintenance for field sensors.
Installation,Maintenance,and Full-Cycle Support:
Installing the ADPI-01 involves mounting it on a 35mm DIN rail in the control cabinet,ensuring proper grounding(per IEC 61936-1)to minimize interference.Connect field sensors to the module’s labeled channels(match signal type:4-20mA/0-10V)and wire the 24V DC power supply.For DCS integration,connect the ADPI-01 to a TU811V 3BSE013231R1 module via the backplane or Ethernet.Configure channel parameters(signal type,range)using ABB’s Control Builder M software—this takes 30–45 minutes,with auto-detection simplifying setup.
Routine maintenance includes monthly checks:verify LED indicators(green for normal,red for fault)and clean the module’s vents with compressed air(critical in dusty environments like cement plants).Every 6 months,calibrate the module using a standard signal source(e.g.,4-20mA generator)to maintain±0.1%accuracy—though the ADPI-01’s auto-zero feature reduces calibration frequency by 50%.In case of faults,built-in diagnostics(accessible via software)identify issues(e.g.,open sensor wiring)without external tools.
We offer a 2-year warranty on the ADPI-01 module,covering accuracy deviations and component failures.Our technical team provides remote support for installation and troubleshooting,with response times under 2 hours.For large-scale deployments,we offer on-site training to help teams configure channels and interpret signal data.We also stock the ADPI-01 globally for fast delivery—critical for minimizing downtime in signal-dependent automation systems.
Whether you’re monitoring reactor temperatures in a pharmaceutical plant or steam pressure in a power station,the ABB ADPI-01 delivers the precision,reliability,and integration needed to optimize industrial processes.Contact us for a customized analog signal acquisition solution tailored to your application requirements.
