Description

Unlike generic gear motors that compromise on backlash control or durability,the 2GK180K integrates hardened steel gears,a compact planetary gearbox,and optimized bearing design.This ensures consistent transmission performance even under continuous load conditions(e.g.,24/7 conveyor operation)and harsh industrial environments—including dust,vibration,and temperature variations.From semiconductor fabrication lines to automotive component assembly stations,it provides the reliable motion foundation that maximizes production accuracy and equipment lifespan.

Application Scenarios

A German automotive parts manufacturer operated laser marking lines with SCANLAB INTELLISCANDE14-1064NM scanners,facing recurring issues with generic gear motors:0.5mm positioning deviation caused by 3°backlash,and motor overheating led to 1.5 hours of daily downtime.After upgrading to 2GK180K units powered by SCHROFF MPS022 power supplies,the manufacturer achieved transformative results:the motor’s<1°backlash eliminated positioning deviation entirely,and efficient heat dissipation reduced thermal downtime to zero.Over 12 months,marking defect rates dropped by 75%(from 2.0%to 0.5%),saving$280,000,and motor MTBF increased by 50%(from 600,000 to 900,000 hours).

Parameter

Main Parameters

Value/Description

Product Model

2GK180K

Product Category

High-Precision Gear Reducer Motor(Industrial Grade)

Power Specifications

Rated Power:180W;Input Voltage:24VDC/220VAC;Rated Current:8A(24VDC)

Transmission Performance

Gear Ratio:5:1~100:1(selectable);Backlash:<1°(single stage);Efficiency:>90%

Torque Output

Rated Torque:5.7 N·m;Peak Torque:17.1 N·m;Speed Range:10~1500 rpm

Cooling System

Natural Air Cooling;Operating Temperature:-10℃~+60℃

Physical Dimensions

160mm(L)×80mm(W)×95mm(H);Weight:2.2kg;Mounting:Flange/DIN Rail

Protection&Durability

Protection Class:IP54;Insulation Class:F;Noise Level:<60dB( 1500 rpm)

Safety Features

Overload Protection:150%Rated Torque(automatic shutdown);Overheat Protection:120℃(thermal cut-off)

Certifications

CE,UL 1004,IEC 60034,RoHS 2

MTBF(Mean Time Between Failures)

≥1,500,000 hours at 40℃(Telcordia SR-332)

Diagnostic Functions

Built-in Thermal Fuse;Speed Feedback Signal(optional encoder)

Compatibility

SCHROFF MPS022 Power Supply;Siemens S7-1500 PLC;SCANLAB Scanner Feeding Systems

Technical Principles and Innovative Values

Innovation Point 1:Low-Backlash Gear Design.The 2GK180K uses double-helical hardened steel gears with precision grinding(tolerance:H6)to achieve<1°backlash—3x better than generic spur gear motors(3°~5°).A Taiwanese semiconductor fab leveraged this for wafer conveyor systems,reducing wafer positioning error from 0.8mm to 0.1mm and increasing die yield by 10%.

Innovation Point 2:Dual-Voltage Compatibility&Stable Torque.With switchable 24VDC/220VAC input and constant torque output across speed ranges,it adapts to diverse industrial power systems.A U.S.battery production plant tested the 2GK180K with SCHROFF MPS022(24VDC)during voltage fluctuations:the motor maintained 5.7 N·m torque,whereas generic motors dropped to 3.2 N·m,causing conveyor jams.

Innovation Point 3:Dust-Resistant&Maintenance-Free Construction.The IP54-rated housing and sealed gearbox eliminate dust ingress—critical for electronics assembly lines.A Singaporean PCB manufacturer reported zero 2GK180K maintenance needs over 20 months of 24/7 operation,vs.4 oil changes/year with previous motors,reducing maintenance costs by$12,000 annually.

.Application Cases and Industry Value

Case 1:Semiconductor Wafer Conveyor System

A South Korean semiconductor fab used wafer conveyors with generic gear motors,struggling with 0.7mm positioning error(due to high backlash)that caused scanner misalignment.Deploying 2GK180K motors powered by SCHROFF MPS022 units reduced positioning error to<0.1mm,cutting wafer scrap rates from 1.8%to 0.3%.The motor’s stable speed control also enabled 24/7 conveyor operation,increasing wafer throughput by 22%(from 55 to 67 wafers/hour)and saving$420,000 annually.

Case 2:Automotive Component Assembly Robot

A UK aerospace firm needed reliable motion control for robot arms in titanium blade assembly,facing motor overheating in high-temperature workshops.The 2GK180K’s-10℃~+60℃operating range and natural cooling eliminated thermal shutdowns,reducing unplanned downtime from 4 hours/week to zero.Its overload protection also prevented motor damage during sudden load spikes,avoiding$75,000 in equipment replacement costs over 12 months.

Installation,Maintenance,and Full-Cycle Support

Installation&Configuration:Mount the 2GK180K via flange or DIN rail(leave 50mm clearance for cooling)and connect to SCHROFF MPS022 output(24V+/24V-).Wire the speed control signal to the PLC and select the desired gear ratio via the front-panel switch.Calibrate positioning with an encoder(if installed)–setup takes 20-30 minutes,with no specialized software required.

Maintenance&Fault Handling:Routine maintenance is minimal–quarterly tasks include visual inspection of cables and housing(for damage)and verifying noise levels(normal:<60dB).If the motor shuts down unexpectedly,check for overload(reduce load)or overheating(improve ventilation).The sealed gearbox eliminates oil changes,and replaceable thermal fuses enable quick repairs in<10 minutes.

Support&Warranty:We offer a 2-year standard warranty for 2GK180K(matching industry premium standards),with an optional 2-year extension for critical applications.Our global technical team provides 24/7 support—including remote alignment guidance and troubleshooting—and we stock spares in 28 regional hubs for next-day delivery.On-site training(e.g.,”Gear Motor Optimization for Automation Lines”)teaches teams to maximize precision and minimize downtime.

Ready to upgrade your automation system’s motion control,eliminate positioning errors,and boost production efficiency?Contact us today for a tailored solution—our experts will help you deploy the 2GK180K(paired with SCHROFF power supplies)to meet your industry’s unique needs(semiconductor,automotive,aerospace,medical).

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