ABB YPK112A 3ASD573001A13: IP67 Protected Communication Board, Stable for Packaging Machinery

Description

Description​

The ABB YPK112A 3ASD573001A13 is a high-performance programmable communication module engineered for seamless data exchange in industrial automation ecosystems.Originating from Sweden,this compact yet robust device serves as a critical bridge between diverse field devices(sensors,actuators,drives)and上位control systems(PLCs,SCADA,DCS),resolving interoperability challenges across multi-vendor environments.​

Equipped with a 100MHz 32-bit RISC processor and 256MB flash memory,the module supports simultaneous operation of multiple industrial protocols including Modbus RTU/TCP,PROFINET,PROFIBUS,CANopen,and OPC UA.It integrates 16 digital inputs and 4 analog inputs for direct signal acquisition,while its electrical isolation design protects against electromagnetic interference in high-noise environments like manufacturing floors.With IP67 protection and a wide operating temperature range(-20°C to+70°C),it delivers reliable performance in dusty,humid,or temperature-fluctuating conditions typical of process and discrete industries.​

Application Scenarios​

A medium-sized automotive parts manufacturer faced fragmented equipment connectivity:its CNC machining centers(PROFINET),conveyor systems(Modbus RTU),and quality sensors(CANopen)operated on incompatible protocols,limiting real-time production monitoring.After deploying the ABB YPK112A 3ASD573001A13 as a central communication gateway,the module translated cross-protocol data into a unified stream for the plant’s SCADA system.​

During a peak production run,a conveyor motor’s temperature sensor(analog input)detected an abnormal rise to 85°C.The module transmitted the alert to the SCADA system within 10ms and triggered a pre-configured shutdown signal via its digital output,preventing motor burnout.Additionally,the module’s remote parameter adjustment feature allowed technicians to recalibrate a CNC spindle sensor without halting production,reducing downtime by 40%.This scenario demonstrates the module’s ability to solve key industry pain points:protocol incompatibility,delayed fault response,and inefficient maintenance workflows.​

Parameter​

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Main Parameters​

Value/Description​

Product Model​

ABB YPK112A 3ASD573001A13​

Manufacturer​

ABB(Sweden,Industrial Automation Division)​

Product Category​

Multi-protocol industrial communication module/gateway​

Processor&Memory​

32-bit RISC processor(100MHz);128MB RAM,256MB flash;1MB auxiliary storage​

Supported Protocols​

Modbus RTU/TCP,PROFINET,PROFIBUS,CANopen,OPC UA,RS-232/485​

I/O Interface​

16 digital inputs,4 analog inputs(0-20mA/4-20mA/0-10V)​

Communication Ports​

Ethernet(10/100Mbps),RS485,RS232,CANopen;36+8 pin connector​

Power Requirement​

24V DC;typical power consumption:5W​

Operating Environment​

-20°C to+70°C(operating);-40°C to+85°C(storage);10-90%RH(non-condensing)​

Protection Rating​

IP67(waterproof,dustproof);IEC 61131-2 compliant​

Physical Specifications​

80×160×50mm(L×W×H);weight:300g​

Installation Method​

DIN rail mounting or panel mounting​

Key Features​

Auto-baud rate detection,error detection/correction,electrical isolation(2500Vrms),multi-master support(32 hosts max)​

Certifications​

CE,ROHS​

Data Transmission Rate​

Up to 12Mbps(PROFIBUS);100Mbps(Ethernet)​

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Technical Principles and Innovative Values​

Innovation Point 1:Multi-Protocol Parallel Processing​

Unlike single-protocol gateways,the module’s 32-bit processor enables simultaneous translation of 4+protocols,eliminating data bottlenecks in mixed-architecture systems.A food packaging plant used it to connect Modbus-enabled weigh scales,PROFINET-based fillers,and CANopen conveyors,reducing data latency from 200ms to 15ms.​

Innovation Point 2:Rugged Design for Harsh Environments​

With IP67 protection and wide temperature tolerance,it outperforms standard IP20 communication modules in harsh settings.A mining operation deployed it in a dust-prone conveyor control room,where it maintained 99.9%uptime compared to the previous module’s 87%reliability.​

Innovation Point 3:Integrated I/O&Communication​

Combining 16 DI/4 AI with protocol conversion eliminates the need for separate I/O modules.A crane manufacturer reduced cabinet space by 30%and wiring costs by$2,000 per unit by replacing two devices with this all-in-one module.​

Innovation Point 4:Predictive Maintenance Enablement​

Built-in error detection and remote diagnostic capabilities alert operators to communication faults or deteriorating connections.A petrochemical plant used this feature to identify a failing RS485 port 72 hours before complete failure,avoiding unplanned downtime costing$50,000/hour.​

Application Cases and Industry Value​

Case 1:CNC Machine Shop Connectivity​

A precision machining shop with 12 CNC lathes(PROFIBUS)and 8 milling machines(Modbus RTU)struggled to unify production data.Deploying 6 ABB YPK112A 3ASD573001A13 modules enabled real-time monitoring of spindle speeds,tool offsets,and production counts via a central SCADA system.​

The modules’multi-master support allowed both the SCADA and local PLC to access data simultaneously,improving production scheduling accuracy by 25%.Remote parameter adjustment reduced tool change downtime by 18%,while fault alerts cut maintenance response time from 2 hours to 15 minutes.Over 12 months,the solution increased throughput by 12%and reduced scrap rates by 8%.​

Case 2:Water Treatment Plant Automation​

A municipal water treatment plant needed to integrate legacy Modbus sensors with a new PROFINET-based DCS.The ABB YPK112A 3ASD573001A13 served as a protocol gateway,translating flow,pH,and turbidity data from 24 sensors into the DCS-compatible format.​

The module’s IP67 rating allowed installation near wet process areas,eliminating the need for expensive waterproof enclosures.Its analog inputs provided direct connection to 4-20mA sensors,reducing wiring complexity.The plant reported a 30%reduction in data logging errors and improved regulatory compliance through accurate,time-stamped data collection.A sensor fault detected by the module’s error correction feature prevented a 4-hour treatment disruption,saving 500,000 gallons of water.​

Related Product Combination Solutions​

ABB AC500 PLC Series:Works with the module to centralize control,leveraging PROFINET for high-speed machine communication.​

ABB 24V DC Redundant Power Supply(PSM24):Ensures stable power for the module in unstable grid environments,critical for continuous data transmission.​

ABB MOD 300 DCS:Integrates via the module’s OPC UA interface for seamless process control data exchange in petrochemical plants.​

ABB R280 Temperature Sensor:Connects to the module’s analog inputs for real-time thermal monitoring in manufacturing equipment.​

ABB RS485 Repeater(RT-485):Extends communication range up to 1km when pairing the module with distant field devices.​

ABB HMI Panel(CP600):Visualizes module data and diagnostics,enabling intuitive parameter adjustment and fault troubleshooting.​

ABB PROFIBUS Cable(FC PPV 3RV):Shielded cable optimized for high-speed data transfer between the module and PROFINET devices.​

ABB DIN Rail Enclosure(AE100):Provides additional physical protection for the module in extreme dust or vibration environments.​

Installation,Maintenance,and Full-Cycle Support​

Installation Preparation:Mount the ABB YPK112A 3ASD573001A13 on a standard DIN rail or panel using included hardware,ensuring 5cm clearance for ventilation.Connect 24V DC power to the designated terminals,verifying polarity to prevent damage.Wire field devices to the 36+8 pin connector—use shielded twisted-pair cables for analog/communication lines to minimize EMI.Configure protocols and I/O parameters via ABB’s configuration software,setting baud rates(9.6k-12Mbps)and device addresses for Modbus/PROFIBUS networks.​

Maintenance and Troubleshooting:Conduct quarterly visual inspections to check connector tightness and IP67 seals.Use the module’s built-in self-test function monthly to verify communication links and I/O integrity.If a fault occurs:1)Check the status LED(red=communication error,green=normal);2)Use the configuration software to view error codes(e.g.,”CRC-ERR”for Modbus corruption);3)Test cabling with a multimeter to isolate wiring issues vs.module failure.The module’s hot-swappable design allows replacement without system shutdown,reducing downtime by 90%.​

Full-Cycle Support:We offer a 2-year standard warranty,with optional 3-year extensions covering manufacturing defects.Our global technical team provides 24/7 remote support for protocol configuration and integration challenges,with average response times under 1 hour.For large-scale deployments(e.g.,automotive plants),on-site engineers assist with system design,installation,and operator training.Global spare parts inventory ensures delivery within 48 hours,critical for minimizing production disruptions.​

Whether connecting legacy equipment to smart factory systems,enabling remote machine monitoring,or resolving protocol conflicts in process control,the ABB YPK112A 3ASD573001A13 delivers unmatched connectivity,reliability,and flexibility.Contact us to discuss your industrial communication needs and receive a customized integration proposal.​

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