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Description
Application Scenarios
In a steel production facility, efficient monitoring and control of critical equipment such as conveyors, fans, and pumps are essential for safety and uptime. By deploying the ABB SB822 PLC, engineers were able to streamline real-time digital signal processing, significantly improving plant efficiency and reducing manual intervention.
In power distribution systems, the SB822 PLC ensures stable signal communication between protection relays and the central DCS, minimizing downtime and ensuring compliance with operational safety requirements.
Parameter
Main Parameters Value/Description
Product Model SB822
Manufacturer ABB
Product Category PLC Digital I/O Module
Function Digital input/output signal control
Voltage Supply Typically 24 VDC
Input/Output Channels Multiple digital signal handling
Interface Type Modular rack plug-in unit
Communication Protocol ABB system bus / DCS interface
Operating Temperature -20°C to +55°C
Dimensions Compact modular design
Installation Method Slot-based installation into ABB PLC rack
Reliability Industrial-grade high MTBF
Technical Principles and Innovative Values
Innovation Point 1: Optimized for ABB’s distributed control and PLC systems with seamless integration.
Innovation Point 2: High-speed digital input/output handling for real-time control processes.
Innovation Point 3: Rugged, compact design ensuring long-term stability in challenging environments.
Innovation Point 4: Scalable and flexible, enabling efficient system expansion without significant redesign.
Application Cases and Industry Value
At a cement manufacturing plant, the ABB SB822 PLC was integrated into the kiln monitoring system, where precise signal acquisition was critical. The upgrade with SB822 reduced downtime events and provided more accurate data for predictive maintenance.
In a water treatment plant, the SB822 PLC enhanced pump and valve control, reducing manual intervention and improving overall system reliability. Operators reported improved process stability and lower maintenance costs.
Related Product Combination Solutions
ABB SD822 – complementary digital I/O module for expanded functionality.
ABB SD833 – digital signal expansion module.
ABB SPBRC400 – control processor enabling advanced logic operations.
ABB PM864AK01 – high-performance controller that integrates seamlessly with SB822.
ABB CI854AK01 – communication interface for system networking.
ABB TB815 – terminal base for reliable signal connections.
ABB TC530 – processor unit for control logic execution.
Together, these modules form a scalable and robust automation solution designed for modern industrial plants.
Installation, Maintenance, and Full-Cycle Support
The ABB SB822 PLC is designed with modularity in mind, making installation straightforward within ABB’s rack systems. Its plug-and-play architecture allows for quick setup and integration into existing automation networks.
Routine maintenance is minimal, requiring only periodic checks of connectors and environmental conditions. In case of failure, the module can be easily replaced without disrupting the rest of the system.
ABB backs the SB822 PLC with comprehensive life-cycle services, including technical support, spare parts availability, and system upgrade guidance. This ensures customers can operate with confidence, knowing their automation infrastructure is future-ready and fully supported.
