Description

Application Scenarios
At a 132 kV transmission substation in Norway undergoing digitalization,engineers upgraded legacy copper-based communication to a fiber optic IEC 61850 network.The existing REF615 relays were equipped with ABB SAFT185TBC modules to enable GOOSE messaging over multimode fiber.During a simulated fault,the relay transmitted a trip command via GOOSE within 3 ms,significantly faster than the previous hardwired scheme.The fiber optic link remained unaffected by a nearby lightning strike that disrupted copper-based systems,proving its EMI immunity.The SAFT185TBC enabled seamless integration into the new automation system,reducing cabling by 70%and improving system reliability and scalability.
Parameter
Parameter Value/Description
Model SAFT185TBC
Manufacturer ABB
Product Type Fiber Optic/Twinax Communication Module
Communication Standard IEC 61850-8-1(GOOSE),IEC 61850-9-2(SV),MMS
Interface Type Fiber Optic(ST or SC connectors)or Twinaxial
Fiber Type Multimode(typically 62.5/125µm or 50/125µm)
Transmission Distance Up to 2 km(multimode fiber)
Data Rate 100 Mbps(Fast Ethernet)
Network Topology Point-to-point,star,or ring
Redundancy Support PRP(Parallel Redundancy Protocol)or HSR(High-availability Seamless Redundancy)–depending on system configuration
Status Indication LEDs for Power,Link,and Data Activity per port
Mounting Plug-in module for Relion 615 relay base(DIN rail compatible)
Operating Temperature-25°C to+70°C–Suitable for industrial environments
Compliance IEC 60255,IEC 61000-6-2/6-4(EMC),IEEE 1613(Substation Equipment)
Order Code 3AHM985001R0101(Common variant)
Compatibility REF615,REL615,RED615,and other Relion 615 series IEDs
Technical Principles and Innovative Values
Innovation Point 1:Fiber optic communication provides complete immunity to electromagnetic interference(EMI),critical in high-voltage substations where switching transients and arc faults can disrupt copper-based signals.
Innovation Point 2:Supports IEC 61850 GOOSE,enabling ultra-fast,reliable,and secure tripping and interlocking without hardwired connections—reducing cabling complexity and installation cost.
Innovation Point 3:Enables Sampled Values(SV)transmission,allowing merging units(MUs)to digitize CT/VT outputs and stream them over fiber,eliminating analog signal degradation.
Innovation Point 4:Plug-and-play modular design allows field installation or upgrade of communication capabilities without replacing the entire relay.
Innovation Point 5:Dual-port capability(in some configurations)supports ring or redundant network topologies,enhancing network availability and fault tolerance.
Innovation Point 6:Real-time status LEDs provide immediate visual feedback on link status,data traffic,and errors—critical for commissioning and troubleshooting.
Application Cases and Industry Value
In a wind farm substation in Denmark,SAFT185TBC modules were used to create a fiber optic ring network between REL615 transformer protection relays and a central IED.During a grid fault,GOOSE messages triggered automatic islanding within 4 ms,protecting turbines from voltage collapse.The fiber network remained operational during high EMI events caused by power electronics.
At a metro rail traction substation in Singapore,SAFT185TBC enabled GOOSE-based interlocking between feeder protection relays,reducing trip time and eliminating miles of copper control cables.
Related Product Combination Solutions
ABB REF615/REL615/RED615:Host protection relays
ABB SAFT111POW:Power supply module–Powers the communication system
ABB SAFT111CPL:Basic communication plug-in(e.g.,RS-485)
ABB PCM600:Configuration software–Used to set up GOOSE,SV,and MMS
ABB 615 Hardware Manual:Installation and wiring guide
ABB Merging Units(MUs):Provide Sampled Values to relays via SV
ABB Network Switches:IEC 61850-compliant switches for station bus
ABB 1SFC990001R1000:Spare fiber optic connectors or cables
Installation,Maintenance,and Full-Cycle Support
The SAFT185TBC is installed by inserting it into the designated communication slot on the Relion 615 relay base.Fiber optic cables are connected using ST or SC connectors,ensuring proper alignment and cleanliness.
Configuration is performed via ABB PCM600 software,where GOOSE datasets,SV subscriptions,and network parameters are defined.
Maintenance includes:
Inspecting fiber connectors for dirt or damage
Checking LED status during operation
Testing GOOSE/SV communication with relay test sets
Replacing the module if link loss or data errors occur
ABB provides long-term technical support,spare parts,and firmware updates,ensuring compatibility with evolving digital substation standards.
Conclusion
The ABB SAFT185TBC is a specialized fiber optic communication module for the Relion 615 series protection relays,not a PLC.It enables IEC 61850-based digital substation communication,supporting GOOSE,SV,and MMS for modern,high-reliability power systems.
For PLC solutions,consider ABB’s AC500,AC800M,or PM800 series.The SAFT185TBC is essential for substation automation engineers,protection specialists,and system integrators deploying smart grid and digital substation technologies.