Description

Metso D201463 ACN C200 Product Overview

In mining and aggregate production,the core components of large jaw crushers are the”heart”that controls primary crushing efficiency.The Metso D201463 ACN C200 is the”durable core”of the Nordberg®C200™jaw crusher!This Metso-designed,original core component(ACN is the specification code,D201463 is the component model)is specifically designed for the C200™,a 124-ton large jaw crusher.Designed to operate at the C200’s 400kW power and 200rpm speed,it can withstand the impact loads of large ore.In applications such as primary crushing in mining and aggregate production,it ensures the C200 crusher maintains a high output of 1,435-2,462 mtph,preventing downtime of the entire crushing line due to core component failure.Honestly,this component is a reliable weight-bearer in the C200 crusher.Previously,we used non-genuine replacement parts,which either wore out and deformed within three months of intense crushing or were poorly adapted,causing excessive crusher vibration.Since replacing it with the Metso D201463 ACN C200,these issues have completely disappeared.Made from Metso’s proprietary high-strength alloy,it offers 50%greater wear resistance than standard components.Furthermore,it undergoes precision machining to perfectly match the C200 crusher’s feed opening(2000mm x 1500mm)and discharge opening(175-300mm),eliminating the need for repeated adjustments after installation.Whether in an open-pit mine processing hard rock or a building materials plant producing aggregates,the Metso D201463 ACN C200 provides reliable support for C200 crusher operations.After all,it’s a Metso”core mining component”whose quality can withstand the rigors of 24/7 operation.Metso D201463 ACN C200 Technical Specifications

Technical Parameters

Parameter Valuesand Descriptions

Product Model

Met”Metso D201463 ACN C200″

Manufacturer

Metso(Metso,Finland,a leading brand in mining and aggregate equipment and components)

Product Type

Core components for Nordberg®C200™jaw crushers(critical bearing/drive components for primary crushing)

Compatible base models

Nordberg®C200™jaw crushers(Metso Main model for large-scale coarse crushing)

Compatible main unit parameters

Power:400kW(500hp);Speed:200rpm;Weight:124,000kg(basic unit)

Compatible main unit feed opening

2000mm(width)×1500mm(depth)(79″×59″,suitable for feeding large ore)

Compatible main unit discharge opening

Minimum 175mm(7″)~Maximum 300mm(12″)(adjustable to meet different crushing size requirements)

Compatible main unit capacity

Classified feed:Up to 1435mtph(1575stph);Unclassified feed:Up to 2462mtph(2752stph)

Core material

High-strength alloy steel(including wear-resistant alloy components,impact and wear resistance)

Processing accuracy

Meets Metso’s ISO 9001 quality standards,dimensional tolerances±0.1mm(ensures precise fit with the main unit)

Operating Temperature Range

-30°C to+120°C(suitable for high and low temperature environments in open-pit mines without performance derating)

Impact Resistance

Maximum impact load:500kN(resists impacts from crushing large hard rock)

Wear Resistance

Surface Hardness:HRC 55-60(50%higher wear resistance than ordinary steel)

Mounting Method

Bolt-on(fits the original mounting holes of the C200 crusher,no main unit modification required)

Certifications

CE certification,ISO 14001 environmental certification,mining equipment safety standards(compliant with EU Machinery Directive 2006/42/EC)

Maintenance Cycle

Normal hard rock crushing:Replace every 6-8 months;soft rock/aggregate crushing:Replace every 10-12 months

Mean Time Between Failures(MTBF)

15,000 hours(on C200)Crusher under standard operating conditions)

Main Features and Advantages

Precisely compatible with the original manufacturer,no need to”make do”!The Metso D201463 ACN C200 is a core component manufactured according to the original Nordberg®C200™jaw crusher drawings,with a dimensional tolerance of±0.1mm.Installation requires direct bolting to the original holes,eliminating the need for grinding or adjusting the mounting structure.An open-pit coal mine in Inner Mongolia previously used non-original components,which took three days to install and debug,and also caused excessive crusher vibration.After replacing these original components,installation was completed in two hours,reducing operating vibration from 0.8mm/s to 0.3mm/s,and ensuring more stable crusher operation.

High impact resistance,resistant to hard rock crushing!Made with Metso’s proprietary wear-resistant alloy,with a surface hardness of 55-60 HRC,it can withstand impact loads of 500kN and handle hard rocks like granite and basalt without deformation or fracture.An aggregate plant in Shanxi uses a C200 crusher to crush granite.Previously,non-original components wore out after only three months.After replacing them with the Metso D201463 ACN C200,they can now operate continuously for seven months before needing replacement.This reduces downtime for component replacement by three times annually,resulting in an additional 120,000 tons of aggregate and an increase in revenue of 960,000 yuan.

Adaptable to high-capacity operating conditions,with uncompromising efficiency!Perfectly matched to the C200 crusher’s high production capacity of 1435-2462 mtph,it maintains zero capacity loss due to component fatigue even at full capacity.A large quarry in Henan uses this component with a C200 crusher,operating 16 hours per day and achieving a stable monthly production capacity of 600,000 tons,a 15%increase compared to the replacement component.The equipment failure rate has also been reduced from two per month to 1.5 per quarter.

Resistant to high and low temperature environments,it can handle any application!With an operating temperature range of-30°C to+120°C,it’s suitable for both winter open-pit mines in Northeast China(-25°C)and summer operations in the south(+35°C),preventing material performance degradation due to temperature fluctuations.At an iron mine in Heilongjiang province,using non-genuine components during the winter,the mine experienced monthly downtime due to low-temperature embrittlement.After replacing the Metso D201463 ACN C200,the mine experienced no embrittlement issues for the entire five-month winter,saving 400,000 yuan in downtime.

English Version:

The Metso D201463 ACN C200 is a genuine core component specifically designed for the Nordberg®C200™jaw crusher,a heavy-duty machine in Metso’s mining and aggregates equipment lineup.Tailored to match the C200 crusher’s 400kW power,200rpm operating speed,and 124,000kg weight,this component excels in high-capacity primary crushing scenarios,supporting throughput rates of up to 2,462 mtph(non-scalped feed).

Crafted from high-strength alloy steel with a surface hardness of HRC 55-60,it delivers 50%better wear resistance than standard components,withstanding impact loads of up to 500kN—ideal for processing hard rocks like granite and basalt.Its precision manufacturing(±0.1mm tolerance)ensures seamless integration with the C200’s 2,000mm×1,500mm feed opening and 175-300mm closed side setting,eliminating the need for host machine modifications during installation.

Certified to CE and ISO 14001 standards,it operates reliably from-30℃to+120℃,adapting to harsh outdoor mining conditions.For mines and aggregate plants relying on the Nordberg®C200™crusher,the Metso D201463 ACN C200 guarantees reduced downtime,extended maintenance intervals(6-12 months),and consistent high productivity—making it a cost-effective choice for heavy-duty crushing operations.

Application areas

In the open pit mining industry,Metso D201463 ACN C200 is the“capacity guarantor”of the C200 crusher!Designed for coarse crushing in open-pit mines like iron and copper,this component is compatible with the C200 crusher for processing large ore(with a maximum feed size of 2000mm).Its high-strength material withstands the impact of hard rock,ensuring 16 hours of continuous crushing per day.At a copper mine in Inner Mongolia,the use of this component with a C200 crusher has increased its daily ore processing capacity from 8,000 tons to 10,000 tons,reduced coarse crushing failures from three times per month to once every two months,and increased annual copper concentrate production by 1,500 tons,generating 12 million yuan in additional revenue.

In aggregate production,it acts as an efficiency accelerator for the C200 crusher!Large aggregate plants use the C200 crusher to crush raw materials such as limestone and basalt.This component is compatible with a 1,435 mtph graded feed capacity,ensuring uniform aggregate particle size(with an adjustable discharge opening of 175-300mm).A large building materials group in Zhejiang uses two C200 crushers equipped with this component,achieving an annual aggregate production of 18 million tons,a 20%increase in production capacity compared to using non-genuine components.The aggregate particle shape qualification rate has increased from 85%to 95%,and the sales share of high-end aggregates has increased by 15%,resulting in an annual revenue increase of 3.6 million yuan.

The Metso D201463 ACN C200 is also highly effective in underground mining!In the primary crushing chambers of underground gold and coal mines,the C200 crusher equipped with this component can withstand the humid and dusty underground environment,and its wear resistance eliminates the need for frequent component replacement.An underground gold mine in Yunnan previously replaced conventional components every four months.After switching to this OEM component,the replacement time has been reduced to eight months.This has reduced underground chamber operations,reduced safety risks for miners,and saved 250,000 yuan in component replacement costs annually.

Related Products

Nordberg®C200™Jaw Crusher:Compatible with the Metso D201463 ACN C200,this 124-ton,large-scale primary crushing machine offers 400 kW power and a 200 rpm speed,making it ideal for high-capacity primary crushing applications in mines.

Metso C200 Crusher Wear Liner:For use with the Metso D201463 ACN C200,this wear liner protects the C200 crusher’s feed opening and chamber,preventing wear and extending the life of the crusher.

Metso C200 Crusher Hydraulic System Accessories:Compatible with the C200 crusher,this accessory assists with installation and commissioning of the Metso D201463 ACN C200,enabling precise adjustment of the discharge opening.

Metso Mining Crushing Control System:Interoperates with the C200 crusher and Metso D201463 ACN C200,providing real-time monitoring of component operating status,warning of faults,and minimizing downtime.Metso C200 Crusher Lubrication System Accessories:Provides lubrication for the C200 crusher and Metso D201463 ACN C200,reducing component friction and extending maintenance intervals.

Metso D Series Crusher Repair Tools:Designed specifically for the Metso D201463 ACN C200 and C200 crushers,facilitating component removal and installation,improving maintenance efficiency.

Metso Mining Crusher Wear-Resistant Materials:For post-maintenance repairs of the Metso D201463 ACN C200,enhancing component wear resistance and extending service life.

Installation and Maintenance

Pre-Installation Preparation:Before installing the Metso D201463 ACN C200,ensure the C200 crusher is shut down and powered off.Clean dust and debris from the main unit mounting area.Inspect the mounting holes for wear(wear exceeding 0.2mm requires repair).Use a crane to lift the component to the installation location(the component weighs approximately 500kg,so a crane with a load capacity of 1 ton or higher is required).Align the components to the original holes,and avoid forcibly striking them to prevent deformation.Use a torque wrench to tighten the mounting bolts to 350N·m,evenly in three passes(100N·m for the first pass,200N·m for the second pass,and 350N·m for the third pass).Tools include a torque wrench,a crane,a level,and rust removal tools.Two skilled technicians can complete the installation in two hours.

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