Description

Product Overview

The ABB TK831F 3BDM000100R1 is a factory-assembled,shielded communication and feedback cable designed for use in ABB’s advanced AC drive and servo motor systems.This cable serves as the critical link between ABB frequency inverters(such as the ACS800,ACS880,and ACS580 series)and compatible ABB motors equipped with resolver or Sincos 1Vpp feedback devices.As a genuine ABB component,the TK831F 3BDM000100R1 ensures reliable,noise-resistant transmission of motor encoder signals,enabling precise speed and position control in demanding industrial automation environments.

Measuring 5 meters in length,the TK831F 3BDM000100R1 is engineered with high-quality materials and robust construction to withstand electromagnetic interference(EMI),vibration,and mechanical stress commonly found in industrial settings.It features a 10-pin circular connector(typically M20 or equivalent)on the drive end and a matching motor-side connector,both designed for secure,vibration-proof coupling.The internal conductors are individually shielded and twisted where applicable to minimize crosstalk and signal degradation,ensuring accurate feedback for closed-loop vector control.

This cable is essential for applications requiring high dynamic performance,such as CNC machines,robotics,conveyors,and precision material handling systems.It supports resolver feedback(common in M2000,M2400,and M3000 series motors)as well as Sincos 1Vpp encoder signals,making it compatible with a wide range of ABB motor configurations.The TK831F 3BDM000100R1 is pre-tested at the factory for continuity,insulation resistance,and shielding effectiveness,guaranteeing optimal signal integrity from commissioning through operational life.

As part of ABB’s DriveLink or Motor Adapter Module(MAM)ecosystem,this cable simplifies installation and reduces commissioning time by eliminating the need for field wiring and termination.Its plug-and-play design ensures compatibility with ABB’s DriveComposer,RobotStudio,and other engineering tools,allowing for automatic motor identification and parameter synchronization during startup.

Technical Specifications

Parameter Specification

Cable Model ABB TK831F

Ordering Code 3BDM000100R1

Type Motor Feedback/Communication Cable

Length 5 meters(approx.16.4 ft)

Application ABB AC Drives&Servo Motors

Compatible Drives ACS800,ACS880,ACS580,DCU315D,HIEE series

Compatible Motors ABB M2000,M2400,M3000 series with resolver/Sincos feedback

Connector Type(Drive End)10-pin circular(M20 thread)

Connector Type(Motor End)10-pin circular(M20 thread)

Signal Type Resolver(Sin/Cos,Ref,Rotor)or Sincos 1Vpp

+Optional TTL signals(Z-pulse,alarm)

Shielding Overall braided shield+individual pair shielding

Conductor Material Oxygen-free copper(OFC),stranded

Insulation High-grade PVC or LSZH(Low Smoke Zero Halogen)

Operating Temperature-25°C to+70°C

Bend Radius Min.10x cable diameter

Approvals CE,UL,ABB internal EMC standards

Color Typically black or grey jacket

Packaging Coiled,protected in anti-static bag

Main Features and Advantages

Plug-and-Play Installation:The ABB TK831F 3BDM000100R1 eliminates the need for custom wiring,reducing installation errors and commissioning time.Pre-assembled connectors ensure correct pinout and polarity.

Superior Signal Integrity:Dual-level shielding(individual pairs+overall braid)protects sensitive analog feedback signals from EMI generated by power cables and inverters,ensuring accurate motor control.

Robust Mechanical Design:Designed for industrial environments,the cable resists oil,moisture,abrasion,and mechanical stress.Connectors feature metal housings with threaded locking for secure connections.

Compatibility with ABB Ecosystem:Fully integrates with ABB drives and motors,supporting automatic motor detection,parameter download,and diagnostic feedback via DriveComposer or RobotStudio.

Reliability and Longevity:As an OEM ABB cable,the TK831F 3BDM000100R1 undergoes rigorous testing for durability and electrical performance,minimizing unplanned downtime.

Reduced Maintenance:Factory-terminated connections are more reliable than field-wired alternatives,reducing the risk of intermittent faults and connector failure.

Support for High-Performance Control:Enables closed-loop vector control,field-oriented control(FOC),and servo-like positioning accuracy in variable speed drive applications.

Application Field

The ABB TK831F 3BDM000100R1 is widely used across industries where precise motor control and system reliability are critical:

Industrial Automation:Connects ABB drives to motors in conveyors,mixers,and extruders requiring accurate speed regulation.

Robotics:Used in ABB robotic arms where servo motors depend on resolver feedback for joint positioning.

CNC Machines:Ensures precise spindle and axis control in machining centers,lathes,and grinders.

Material Handling:Found in cranes,hoists,and automated storage systems requiring dynamic torque control.

Pulp&Paper:Used in web tension control systems where signal stability is essential.

Mining&Minerals:Deployed in crushers,mills,and pumps operating in harsh environments.

Test Benches&Dynamometers:Provides reliable feedback for motor and drive performance validation.

It is particularly common in retrofits and replacements where original ABB cabling has degraded due to aging,flexing,or environmental exposure.

Related Products

ABB TK831E 3BDM000099R1:3-meter version of the same feedback cable for shorter runs.

ABB TK831G 3BDM000101R1:10-meter version for longer motor-to-drive distances.

ABB MAM(Motor Adapter Module):Interface module that connects the TK831F cable to the drive control board.

ABB ACS880-01-0003-7:Drive unit commonly paired with TK831F in industrial installations.

ABB M2400-2550L1C:Servo motor often connected via TK831F 3BDM000100R1.

ABB DriveComposer PC Software:Used to configure and troubleshoot systems using this cable.

ABB TK832F 3BDM000102R1:Alternative cable for EnDat or BiSS-C digital encoders.

ABB Cable Glands 3GAA000001R1:Compatible glands for strain relief and EMC sealing.

Installation and Maintenance

Installation Guidelines:

Ensure power is disconnected before connecting or disconnecting the TK831F 3BDM000100R1.

Route the cable away from high-voltage power cables(minimum 20 cm separation).

Use cable trays or conduits to protect against mechanical damage.

Secure connectors with threaded locking rings to prevent vibration-induced disconnection.

Ground the cable shield at one end(typically drive side)to avoid ground loops.

Avoid sharp bends or excessive tension during installation.

Maintenance Recommendations:

Periodically inspect connectors for dirt,corrosion,or loose fittings.

Check for kinks,crushing,or jacket damage that could compromise shielding.

Monitor drive fault logs for feedback-related errors(e.g.,”Resolver Fault”,”Encoder Error”).

Replace the entire cable if intermittent faults occur—splicing is not recommended.

Store spare cables coiled loosely,away from sunlight and chemicals.

Product Guarantee

The ABB TK831F 3BDM000100R1 is a genuine ABB original equipment manufacturer(OEM)component,guaranteed to meet ABB’s stringent quality,performance,and electromagnetic compatibility(EMC)standards.We ensure that every cable is 100%tested for electrical continuity,insulation resistance,and shielding effectiveness before shipment.

By using the TK831F 3BDM000100R1,customers benefit from full system compatibility,reduced risk of integration issues,and support under ABB’s global service network.This cable is not just a passive component—it is a vital link in maintaining the precision,safety,and efficiency of ABB-driven automation systems.We stand behind its reliability and offer technical support for integration,troubleshooting,and lifecycle management.Choose the ABB TK831F 3BDM000100R1 for a trusted,long-lasting connection in your industrial motion control applications.

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