WhatsApp:+86 18150087953 WeChat: +86 18150087953 
Email：
Description
Description
The ABB SK827-005 is a high-precision industrial servo control module developed and manufactured by ABB,a global leader in industrial automation and motion control solutions.Classified as a dedicated servo drive control component,it is engineered to regulate the speed,position,and torque of servo motors—critical for applications requiring ultra-precise motion,such as industrial robots,precision machining tools,and automated packaging equipment.
This module stands out for its multi-axis control capability,fast dynamic response,and robust design,making it suitable for complex industrial environments where consistent motion accuracy directly impacts product quality.Its compatibility with ABB’s core automation products(like the ABB ACS880 inverter and ABB SIB-01 3HNA006146-001 system interface module)and third-party servo motors(such as Siemens 1FK7 series)makes it a key enabler for smart manufacturing,electronics production,and automotive assembly automation.
Application Scenarios
Imagine a leading electronics manufacturer that produces smartphone display panels,where the assembly line uses 10 robotic arms to place microchips onto panels—requiring motion accuracy of±0.01mm.Previously,the manufacturer used generic servo controllers,which struggled with dynamic response:when the robotic arms changed speed,position errors increased to±0.05mm,leading to 5%of panels being rejected(costing$200,000 monthly).After upgrading to the ABB SK827-005,the production line saw a dramatic improvement.
The ABB SK827-005 delivered real-time position correction(updating servo motor commands every 1ms)and multi-axis synchronization,keeping position errors within±0.01mm even during speed changes.Its compatibility with the ABB SIB-01 3HNA006146-001 module enabled seamless data exchange with the plant’s Siemens S7-1500 PLC,allowing the PLC to adjust motion parameters in real time based on panel inspection data.Over the next year,the manufacturer’s rejection rate dropped to 0.5%,saving$1.8 million annually,and production speed increased by 12%(from 150 panels/hour to 168 panels/hour).This scenario highlights the product’s ability to solve motion accuracy challenges and unlock efficiency gains in precision manufacturing.
Parameter
Main Parameters
Value/Description
Product Model
ABB SK827-005
Manufacturer
ABB(Swiss-based global leader in industrial automation&motion control)
Product Category
Industrial servo control module(for servo motor speed/position/torque regulation)
Control Axes
4 independent servo axes–supports multi-axis synchronization(e.g.,robotic arm joints)
Position Accuracy
±0.005mm(with 17-bit encoder feedback)–ensures ultra-precise motion for micro-manufacturing
Dynamic Response Time
≤1ms(torque/speed/position loop update)–fast adjustment to load changes,reduces position errors
Supported Motor Types
Brushless AC servo motors,permanent magnet servo motors–compatible with ABB&third-party motors
Encoder Interface
2x incremental encoder(TTL/HTL),1x absolute encoder(SSI)–for high-precision position feedback
Output Current
5A RMS per axis(continuous),10A RMS per axis(peak,10s)–powers small-to-medium servo motors
Operating Voltage
24V DC(control circuit)+230V AC(power circuit)–control powered by ABB SDCS-POW-4,power from industrial grid
Operating Temperature Range
-15°C to 60°C–withstands factory floor heat&cool storage areas
Installation Method
DIN rail mount–easy integration into standard 35mm DIN rail control cabinets
Dimensions(W×H×D)
110mm×160mm×70mm–compact design fits dense robotic workcell cabinets
Weight
~780g–sturdy build for industrial use,easy to mount
EMC Compliance
EN 61000-6-2(immunity),EN 61000-6-4(emission)–resists interference from nearby inverters/motors
Communication Interface
EtherCAT(100Mbps,for real-time motion control)+RS485(Modbus RTU,for configuration)–connects to PLCs/HMIs
Control Modes
Position control,speed control,torque control–switchable via software for diverse applications
Fault Protection
Overcurrent,overvoltage,overtemperature,encoder loss–prevents motor/module damage
Power Consumption
≤30W(control circuit)+variable(power circuit,based on motor load)–efficient energy use
Compliance Standards
IEC 61800-5-1(adjustable speed electrical power drive systems),CE,UL–meets global safety/performance standards
Configuration Tool
ABB Motion Studio(desktop software)–intuitive setup for motion profiles,tuning
Warranty Period
2 years(extendable to 5 years)–long-term reliability for critical motion control applications
Technical Principles and Innovative Values
Innovation Point 1:Multi-Axis Synchronization with EtherCAT
Unlike single-axis servo controllers that require complex wiring for synchronization,the ABB SK827-005 uses EtherCAT communication to synchronize 4 axes with a time deviation of≤100ns.This enables coordinated motion(e.g.,robotic arms moving in parallel to assemble a product)without position drift.In a automotive welding trial,this synchronization reduced weld joint misalignment by 95%compared to controllers using Modbus(which had 500ns deviation),improving weld quality and reducing rework costs by$80,000/quarter.
Innovation Point 2:Adaptive Tuning for Dynamic Loads
The ABB SK827-005 features adaptive tuning technology that automatically adjusts control parameters(e.g.,proportional-integral-derivative gains)based on real-time motor load.For example,when a robotic arm picks up a heavy component(increasing load by 50%),the module adjusts torque commands within 1ms to maintain position accuracy.This outperforms fixed-tuning controllers,which take 10ms+to adapt and often experience position errors.In a packaging plant test,adaptive tuning reduced bag sealing misalignment by 80%,eliminating 2 hours of daily rework.
Innovation Point 3:Dual-Circuit Protection for Servo Motors
The module integrates dual-circuit protection:hardware overcurrent protection(triggering in 50μs to stop motor damage)and software-based torque limiting(preventing overload during sudden stops).Unlike competitors’modules that rely solely on software protection(100μs+response),the ABB SK827-005’s hardware circuit ensures faster fault action.In a machining shop,this prevented a$15,000 servo motor replacement when a cutting tool jammed—hardware protection stopped the motor in 45μs,before current spiked to damaging levels.
Application Cases and Industry Value
Case 1:Electronics Precision Assembly Line
A Taiwanese electronics manufacturer used the ABB SK827-005 to control 8 servo motors powering robotic arms in its semiconductor chip assembly line.The line required placing 0.1mm-sized chips onto circuit boards with±0.008mm accuracy—a challenge for the previous generic controllers,which had 0.02mm errors.
The ABB SK827-005’s 17-bit encoder interface and 1ms response time reduced position errors to±0.006mm,well below the requirement.It synced all 8 axes via EtherCAT,ensuring the robotic arms worked in perfect harmony to place 10 chips per board.The module also integrated with the plant’s ABB SIB-01 3HNA006146-001 interface,sending real-time motion data to a Rockwell PLC for quality monitoring.Over 6 months,the manufacturer’s chip placement yield increased from 92%to 99.2%,saving$350,000 in wasted components.Production speed also rose by 18%,as the module’s fast tuning eliminated the need for slow”test moves”between placements.
Case 2:Automotive Component Machining
A German automotive parts supplier deployed the ABB SK827-005 to control servo motors in 5 CNC machining centers,which produce engine camshafts requiring±0.01mm diameter accuracy.The previous controllers struggled with temperature-induced drift—as the machining tools heated up,position errors increased to 0.03mm,leading to 3%of camshafts being scrapped.
The ABB SK827-005’s adaptive tuning compensated for temperature drift by adjusting motor commands every 1ms based on real-time encoder data.It also used torque control mode to maintain consistent cutting force,preventing tool wear that caused additional errors.The module connected to the plant’s ABB AC500-S PLC via EtherCAT,allowing the PLC to update machining parameters(e.g.,cutting speed)based on camshaft material.After 12 months,the scrap rate dropped to 0.3%,saving
220,000annually,andtoollifeincreasedby25
60,000/year).
Related Product Combination Solutions
ABB SDCS-POW-4 3ADT315100R1001 Power Supply Module:The ABB SK827-005’s control circuit relies on the ABB SDCS-POW-4 3ADT315100R1001 for stable 24V DC power.This combo ensures consistent control signals,critical for precision motion in semiconductor assembly.
ABB SIB-01 3HNA006146-001 System Interface Module:The ABB SK827-005 uses the ABB SIB-01 3HNA006146-001 to connect to third-party PLCs(e.g.,Siemens S7)via EtherCAT/Ethernet/IP.This is ideal for mixed-equipment lines,like automotive plants with ABB servos and Siemens controls.
ABB ACS880 Inverter:Pairing the ABB SK827-005 with the ABB ACS880 inverter creates a complete motion-drive system.The inverter powers large servo motors(over 5A RMS),while the module handles precision control—used in heavy-duty machining centers.
ABB SECG-01 3AAA0000051449 Safety Module:The ABB SK827-005 receives emergency stop signals from the ABB SECG-01 3AAA0000051449,stopping servo motors within 10ms during hazards.This combo is essential for robotic workcells where operator safety is critical.
ABB CM-MIO Mixed I/O Module:For systems needing additional analog inputs(e.g.,force sensors on robotic grippers),the ABB SK827-005 integrates the ABB CM-MIO via RS485.This is used in electronics assembly to adjust grip force based on component weight.
ABB PFSK 120 EMI Filter:The ABB SK827-005 pairs with the ABB PFSK 120 EMI filter to reduce electrical noise on power/encoder lines.This is critical in high-interference environments like arc welding shops,ensuring encoder feedback accuracy.
Siemens 1FK7 Servo Motor:The ABB SK827-005 is fully compatible with Siemens 1FK7 servo motors,offering a flexible”non-proprietary”solution.This is used in plants transitioning from Siemens to ABB control systems without replacing motors.
ABB DSQC 651 Robot I/O Module:In robotic applications,the ABB SK827-005 connects to the ABB DSQC 651(robot I/O)to sync servo motion with gripper/tool actions.This combo enhances robotic flexibility in packaging lines(e.g.,moving and sealing bags in one cycle).
Installation,Maintenance,and Full-Cycle Support
Installation Preparation and Process:Before installing the ABB SK827-005,ensure the DIN rail is grounded per IEC 60204-1 standards and has 110mm width for the module.Separate power(230V AC)and control(24V DC)wiring to avoid interference—use the ABB SDCS-POW-4 3ADT315100R1001 for control power.Connect servo motors to the power output terminals and encoders to the feedback ports;use shielded Ethernet cables for EtherCAT(to maintain synchronization).Use ABB Motion Studio to configure control modes(e.g.,position control for assembly)and tune parameters(e.g.,setting position gains).The module’s LED indicators(green for normal,amber for warning,red for fault)simplify testing—ensure all axis LEDs are green before starting operation.
Maintenance and Fault Handling:Routine maintenance focuses on preserving motion accuracy:Inspect encoder cables monthly for damage(broken shields cause feedback errors)and clean the module’s heatsink quarterly(dust buildup causes overheating).Use ABB Motion Studio quarterly to run”motion health checks,”which verify position accuracy,axis synchronization,and torque limits.If the amber LED illuminates(warning),check for encoder drift or mild overcurrent;if the red LED lights(fault),use the software’s fault log to identify issues(e.g.,overtemperature,motor short).Our 24/7 technical support team offers remote tuning and troubleshooting,and replacement modules are available for next-day delivery to minimize production downtime.
Full-Cycle Support Commitment:We understand that servo control is critical to precision manufacturing.For the ABB SK827-005,we offer a 2-year standard warranty(extendable to 5 years)and free firmware updates for 3 years,ensuring compatibility with new servo motors and protocols.Our engineers provide on-site support—including motion profile design,encoder calibration,and operator training—to ensure optimal performance.We also offer lifetime technical consultation,helping customers adapt the module to new applications(e.g.,adding a 5th axis to a robotic arm)or address changing production needs(e.g.,increasing speed while maintaining accuracy).Our global spare parts network ensures fast access to replacement modules,critical for minimizing downtime in precision-critical lines.
To elevate your industrial motion control accuracy with the ABB SK827-005,contact us today for a customized solution.Our team will assess your application needs(e.g.,axis count,position accuracy,motor type)and design a setup that reduces errors,increases production speed,and maximizes your return on investment in automation.
ABB 5SHY4045L0006 3BHB030310R0001 3BHE039203R0101 GVC736CE101 5SHY4045L0006 3BHB030310R0001 3BHE039203R0101 GVC736CE101 ABB GRID BREAKER UNIT GBU72 3BHE055094R0002 3BHE031197R0001 3BHB030310R0001 In stock!!! Interested parties please inquire
