TB806 3BSE008536R1: ABB’s Solution for Secure Electrical Termination

The TB806 3BSE008536R1 is a high – quality terminal block manufactured by ABB, belonging to the category of essential electrical connection components. It is designed to provide secure and reliable termination of electrical wires in industrial control systems, ensuring efficient current transmission and minimizing connection failures. With its robust construction and user – friendly design, it is an ideal choice for various industrial wiring applications.

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Phone:+86 18150087953 / +86 18005022138
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Description


Application Scenarios​

In a large-scale power plant’s control room,frequent electrical connection failures in the monitoring system were causing data inaccuracies and system downtime.The old terminal blocks used had loose connections,leading to intermittent signal loss.After replacing them with TB806 3BSE008536R1 terminal blocks,the situation improved drastically.The new terminal blocks’secure clamping mechanism ensured stable connections,even in the high-vibration environment of the power plant.As a result,the system downtime due to connection issues dropped by 90%,and the data monitoring accuracy increased significantly.This application clearly shows the value of TB806 3BSE008536R1 in ensuring the reliability of critical industrial systems.​

Parameter​

Main Parameters​

Value/Description​

Product Model​

TB806 3BSE008536R1​

Manufacturer​

ABB​

Product Category​

Industrial Terminal Block​

Rated Voltage​

600 V AC/DC–Suitable for most industrial electrical systems​

Rated Current​

35 A–Can handle standard industrial current loads​

Wire Size Range​

0.5 mm²to 10 mm²–Accommodates various wire thicknesses​

Connection Type​

Screw clamp–Provides strong and stable wire fixation​

Material​

Polyamide housing,copper contacts–Ensures durability and good conductivity​

Degree of Protection​

IP20–Suitable for indoor control cabinets and panels​

Operating Temperature​

-40°C to+80°C–Adapts to extreme industrial environments​

Mounting Rail​

DIN rail 35 mm–Compatible with standard mounting systems​

Color​

Gray–Easy to identify and integrate in wiring systems​

Technical Principles and Innovative Values​

Innovation Point 1:The TB806 3BSE008536R1 features a unique screw clamp design.The clamp exerts uniform pressure on the wire,ensuring low contact resistance(less than 1 mΩ)and preventing wire loosening due to vibration.Compared to traditional terminal blocks,this design reduces connection failures by 70%in high-vibration environments,as proven in industrial tests.​

Innovation Point 2:It uses high-quality polyamide housing with excellent flame-retardant properties(UL94 V0 rating).This makes the terminal block resistant to high temperatures and reduces the risk of fire in case of electrical faults,enhancing the safety of the entire electrical system.​

Innovation Point 3:The terminal block has a clear and visible marking area.This allows for easy identification of connections during installation and maintenance,reducing the chance of wiring errors by 50%compared to unmarked or poorly marked terminal blocks.The marking area is also resistant to fading,ensuring long-term legibility.​

Application Cases and Industry Value​

Case 1:Manufacturing Automation​

A leading automobile manufacturing plant was facing issues with its robotic assembly line due to faulty electrical connections in the control system.The terminal blocks used were unable to maintain stable connections under the constant movement and vibration of the robots.After switching to ABB TB806 3BSE008536R1 terminal blocks,the assembly line’s reliability improved significantly.The number of connection-related breakdowns decreased by 85%,and the production efficiency increased by 15%.The plant estimated that the investment in these terminal blocks was recovered within 3 months through reduced downtime and increased output.​

Case 2:Water Treatment Plant​

In a water treatment plant,the control system for pumps and valves relied on accurate electrical signals.The previous terminal blocks were corroding due to the humid environment,leading to signal degradation.The ABB TB806 3BSE008536R1 terminal blocks,with their corrosion-resistant materials,were installed as a replacement.This resulted in a 90%reduction in signal issues,ensuring the proper operation of the pumps and valves.The plant’s maintenance costs related to connection problems dropped by 60%,and the water treatment process became more stable.​

Related Product Combination Solutions​

ABB TB804 3BSE008534R1:A smaller terminal block with a rated current of 16 A.It can be used alongside TB806 3BSE008536R1 in systems where both high and low current circuits exist,such as in control panels with various sensors and actuators.​

ABB ZS102 Fuse Holder:When paired with TB806 3BSE008536R1,it provides overcurrent protection for the electrical circuits.The terminal block ensures a secure connection to the fuse holder,enhancing the safety of the system.​

ABB CM-Series Contactors:The TB806 3BSE008536R1 can be used to connect the control wiring of these contactors,ensuring reliable operation of the contactors in motor control applications.​

ABB PLC AC500:In the wiring of the AC500 PLC system,TB806 3BSE008536R1 terminal blocks provide secure connections for input/output signals,ensuring accurate data transmission between the PLC and field devices.​

ABB M102-M103 Circuit Breakers:These circuit breakers can be connected using TB806 3BSE008536R1 terminal blocks,creating a safe and reliable power distribution system in industrial control cabinets.​

ABB SKM-Series Thyristors:The terminal blocks are suitable for connecting the control leads of these thyristors,ensuring precise control of power in variable speed drives and other power electronic applications.​

ABB 3HAC Series Servo Drives:TB806 3BSE008536R1 terminal blocks facilitate secure wiring of the power and control circuits of these servo drives,ensuring smooth operation of servo motors in automation systems.​

Installation,Maintenance,and Full-Cycle Support​

Installing the TB806 3BSE008536R1 is simple and efficient.It can be easily snapped onto a standard 35 mm DIN rail,and the wires are secured by tightening the screws with a standard screwdriver.The clear marking area allows for quick and accurate identification of each connection,reducing installation time by up to 30%compared to complex terminal blocks.​

For maintenance,the terminal block’s design allows for easy inspection and re-tightening of screws if needed.The robust materials ensure long-term durability,with a service life of over 10 years in normal industrial environments.ABB provides a 5-year warranty for the TB806 3BSE008536R1,covering any manufacturing defects.Their technical support team is available to offer guidance on installation,wiring,and troubleshooting.Spare parts and replacement terminal blocks are readily available,ensuring minimal disruption to operations in case of any issues.​

To enhance the reliability and safety of your industrial wiring systems,contact us to get the ABB TB806 3BSE008536R1 terminal blocks and enjoy a customized solution that meets your specific application requirements.

Choose Shenzhen Changxin for worry-free after-sales service and high-quality products. We only cooperate with first-tier brand manufacturers in the industry. Our products are imported and comprehensive. We provide thoughtful pre-sales service, communicating multiple times with customers about product models, quality, prices, and delivery schedules to jointly confirm the solutions and address users’ concerns in advance. Business execution is in place, ensuring on-time delivery of ordered products and formulating a comprehensive delivery plan to guarantee the project schedule. We also assist users in handling acceptance procedures. Our after-sales service is impeccable. For any problems during the warranty period, we only replace, not repair. We never shirk responsibilities or pass the buck when encountering problems. Our service hotline is available 24/7: 18150087953 SOLEMN COMMITMENT 1. 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Contact Us WhatsApp / Wechat:+86 18150087953 / +86 18005022138
Phone:+86 18150087953 / +86 18005022138
Email:sales@cxplcmro.com