Description

Product Overview

The Yaskawa CACR-HR01BABY84 Servopack is a specific model within the Yaskawa CACR-HR series of AC servo drives.While it belongs to an older generation of Yaskawa’s motion control products(succeeded by the Sigma series),the CACR-HR series was widely adopted for its reliable performance,high accuracy,and fast response in various industrial applications.

This particular Servopack,identified by the”01″in its model number,typically has a 0.1 kW(100 Watt)output capacity and operates with a 200-230 VAC input voltage.It functions as a general-purpose,multi-function position controller,leveraging Yaskawa’s established motion control technologies to deliver precise and stable operation even under demanding conditions.

A key aspect of the CACR-HR series,including the CACR-HR01BABY84,is its robust design which often incorporates comprehensive display functions(e.g.,LED indicators for status and alarms)and a suite of protective features.These protections guard the drive against common issues like overvoltage,overcurrent,and overheating,contributing to overall system reliability and ease of maintenance.The”Y84″suffix signifies a custom variant,likely with unique hardware or software configurations designed for specific industrial machinery or OEM requirements.

Technical Specifications

Based on the model number Yaskawa CACR-HR01BABY84 and typical specifications for the CACR-HR series,especially for a 0.1 kW(100W)drive operating at 200V class,here are the likely technical specifications:

Parameter Name

Parameter Value(Typical for CACR-HR01B series)

Product Model

CACR-HR01BABY84

Manufacturer

Yaskawa Electric Corporation

Product Type

AC Servopack(Servo Drive/Amplifier)

Series

CACR-HR Series

Output Capacity

0.1 kW(100 W)-Indicated by”01″in model name

Input Voltage

200-230 VAC(Single-phase or Three-phase compatible)

Input Frequency

50/60 Hz

Compatible Motor Series

Yaskawa USAMED,USAFED,USAGED,USASEM,USAREM,USAPEM series(e.g.,USAMED-01M)

Control Method

Position Control,Speed Control,Torque Control(General Purpose Multi-function)

Feedback System

Compatible with incremental encoders(e.g.,6000 P/rev,5000 P/rev)

Control Accuracy

High accuracy for speed and position control

Response

Quick response

Cooling Method

Natural air cooling/Forced air cooling(depending on model)

Ambient Operating Temp.

0 to+40°C(32 to 104°F)

Ambient Operating Humidity

20%to 80%RH(non-condensing)

Storage Temperature

-20 to+85°C(-4 to 185°F)

Vibration Resistance

15µm or below

Protection Functions

Overvoltage,Overcurrent,Overheat,Encoder error,Overload,Undervoltage,etc.

Mounting Type

Rack-mounted type

Display

Various LED indicators for status and alarm codes

Wiring

Unshielded or shielded twisted pair for signal/encoder lines;max 20m for PG feedback

Place of Origin

Japan

Note on Model Number Breakdown:

CACR-HR:Indicates the product series.

01:Denotes the power rating(0.1 kW).

BA:Specifies the input voltage(200-230 VAC).

B:A sub-classification within the series,possibly related to specific control logic or firmware variant.

Y84:A special order code or custom specification.This often implies unique modifications to I/O,software parameters,or other features tailored for specific OEM applications.Access to the original Yaskawa documentation for this exact”Y84″variant would be needed for precise details.

Main Features and Advantages

The Yaskawa CACR-HR01BABY84 Servopack offers a combination of features and advantages that made it a reliable choice for precision motion control in its era:

1.High-Performance Motion Control:

Exceptional Accuracy:Designed with Yaskawa’s advanced control algorithms,this Servopack delivers high-accuracy positioning and speed control.This is vital for applications demanding tight tolerances and consistent,repeatable movements.

Rapid Dynamics:It provides a quick response to command changes and load disturbances,enabling fast acceleration and deceleration.This leads to shorter cycle times and improved productivity in automated processes.

Versatile Control Modes:The drive supports multiple control modes,including position,speed,and torque control.This flexibility allows it to be adapted to a broad spectrum of machine types and motion profiles.

2.Robustness and Reliability:

Industrial-Grade Construction:Built to withstand typical industrial environments,the Servopack is designed for durability and stable operation in conditions with moderate vibration and temperature variations.

Comprehensive Protective Functions:It includes built-in protection against common electrical and operational issues such as overvoltage,overcurrent,overheating,encoder errors,and overload.These features safeguard the Servopack,the servomotor,and the overall machinery from damage,ensuring prolonged operational life and reduced downtime.

3.Ease of Integration and Maintenance:

Rack-Mounted Design:The compact,rack-mounted form factor helps optimize space utilization within control cabinets,which is beneficial for creating more efficient and compact machine designs.

Clear Diagnostic Feedback:Equipped with LED indicators,the Servopack provides clear and immediate visual feedback on its operational status and any active alarm codes.This simplifies troubleshooting,allowing technicians to quickly diagnose and resolve issues.

Seamless Yaskawa Compatibility:Designed to integrate flawlessly with Yaskawa’s compatible AC servomotors,ensuring optimal performance of the complete servo system.This integrated design simplifies system setup and guarantees harmonious operation between the drive and the motor.

4.Legacy System Support:

Proven Track Record:As part of the established CACR-HR series,this Servopack has a history of reliable performance in countless industrial installations.For existing machinery that uses this specific series,finding replacement units helps to extend the operational life of valuable equipment without requiring a complete overhaul to newer control architectures.

Application Field

The Yaskawa CACR-HR01BABY84 Servopack,with its 0.1 kW output capacity,was particularly well-suited for applications requiring precise,dynamic,and reliable motion control of smaller axes.Its capabilities made it valuable across various industrial automation sectors:

Small Assembly and Pick-and-Place Robots:Ideal for driving the individual joints or axes of small robots and manipulators that perform delicate assembly tasks or high-speed pick-and-place operations in electronics manufacturing or light industry.

Automated Dispensing and Gluing Systems:Provides precise control for the dispensing heads in applications like adhesive dispensing,sealant application,or solder paste deposition,where accurate deposition paths and volumes are critical.

Compact X-Y Tables:Used in small-scale precision positioning systems for microscopy,laser etching,micro-drilling,or inspection equipment where fine movements are essential.

Labeling and Printing Equipment:Ensures accurate registration and precise motion for label applicators,small inkjet printers,or other light-duty printing mechanisms.

Laboratory Automation:Employed in automated sample handling systems,pipetting robots,and other lab equipment where repeatable and accurate liquid handling or movement of small components is required.

Small Conveyor and Feeder Systems:Provides controlled starts,stops,and indexing for lightweight material transport in automated production lines.

Medical Device Manufacturing:Used in precision machinery for assembling small medical components or performing delicate manufacturing processes.

Packaging Machinery(Light Duty):For precise control of small actuators or conveyors in packaging lines where fine positioning of products or packaging materials is needed.

In essence,the CACR-HR01BABY84 was a go-to solution for machinery that demanded high precision and quick response for lighter loads,common in the electronics,medical,and small-scale manufacturing industries.

Related Products

The Yaskawa CACR-HR01BABY84 Servopack is an integral part of a complete Yaskawa motion control system.Its proper function relies on compatible components and often integrates into larger automation architectures.

1.Compatible Yaskawa AC Servomotors:

USAMED Series:Medium inertia,high-speed motors.(e.g.,USAMED-01M,the 0.1 kW version)

USAFED Series:Flat-type motors.

USAGED Series:High-inertia motors.

USAREM Series:Medium inertia motors,commonly paired with the CACR-HR series.

USAPEM Series:High-resolution motors.

(The”01″in CACR-HR01BABY84 indicates it’s designed for a 0.1 kW motor,so specific 0.1 kW models from these series would be compatible.)

2.Cables and Connectors:

Power Cables:Connect the Servopack to the AC input power supply and to the servomotor’s power terminals.

Encoder Feedback Cables(PG Cables):Connect the servomotor’s incremental encoder to the Servopack to provide crucial position and speed feedback signals for closed-loop control.

I/O and Control Signal Cables:Connect the Servopack to the host controller(e.g.,PLC,dedicated motion controller)for receiving command signals(like pulse trains or analog voltages)and sending status/alarm feedback.

3.Host Controllers/Motion Controllers:

PLCs(Programmable Logic Controllers):For executing sequential control logic and sending motion commands to the Servopack.

Dedicated Motion Controllers:Such as Yaskawa’s MP(Machine Controller)series(e.g.,MP2000 series,MP3000 series)or older specialized motion control units,which offer advanced multi-axis coordination and programming capabilities.

HMI(Human Machine Interface)Panels:Used by operators for monitoring system status,adjusting parameters,and initiating machine operations.

4.Power Supply and Regenerative Braking Components:

Regenerative Braking Resistors:While a 0.1 kW drive might not always require an external braking resistor,in applications with frequent deceleration or vertical loads,these resistors dissipate excess energy generated by the motor.

Line Filters/Reactors:Used to improve power quality,suppress electrical noise,and protect the drive from power line disturbances.

5.Software Tools:

Yaskawa Configuration/Tuning Software:Specific software tools from the CACR-HR era(often DOS-based or early Windows-based utilities)used for setting parameters,performing auto-tuning,running diagnostics,and monitoring the Servopack’s operation.

6.Newer Yaskawa Servo Drives(Successor Series):

Sigma Series(e.g.,Sigma-II,Sigma-III,Sigma-V,Sigma-7,Sigma-X):These are the direct successors to the CACR-HR series.For system upgrades or new machine designs,these newer series offer significantly enhanced performance,more advanced features,improved communication options(like MECHATROLINK,EtherCAT),higher resolution encoders,and more compact designs.

Installation and Maintenance

Installation

Before installing the Yaskawa CACR-HR01BABY84 Servopack,it’s crucial to consult the official Yaskawa user manual for the CACR-HR series.This manual provides detailed,model-specific instructions,wiring diagrams,safety warnings,and environmental requirements.

Safety First:Always disconnect and lock out/tag out all power to the control cabinet and any associated machinery.Verify zero voltage before proceeding.

Environmental Check:Ensure the mounting location meets the specified ambient conditions(temperature:0 to+40°C,humidity:20%to 80%non-condensing,vibration).Adequate ventilation and clearance(as per the manual)around the Servopack are essential to prevent overheating.

ESD Precautions:The CACR-HR01BABY84 contains sensitive electronic components.Always use electrostatic discharge(ESD)precautions,such as wearing an anti-static wrist strap and working on a grounded,anti-static mat,to prevent damage.

Mounting:Carefully mount the Servopack into its designated slot in the control cabinet or rack.Ensure it’s securely fastened according to the manual’s instructions.

Wiring:

Meticulously connect all power cables(main AC input,motor power)to the correct terminals.Pay close attention to phase sequence and voltage.

Connect the encoder feedback cable(PG cable)from the servomotor to the Servopack.Ensure correct pinouts and secure connections.

Connect all necessary I/O and control signal cables from the host controller(PLC,motion controller)to the Servopack.

Crucially,use shielded,twisted-pair cables for all signal and encoder lines.Ensure cable shields are properly grounded at one end(typically at the Servopack side)to minimize electrical noise interference.

Double-check all connections for tightness,correct polarity,and proper wire size before applying power.

Initial Power-Up and Setup:Once wiring is complete,apply power and follow the manual’s instructions for initial setup,parameterization,and motor tuning.This often involves auto-tuning functions to optimize performance for your specific motor and load.

Maintenance

Regular and proactive maintenance of the Yaskawa CACR-HR01BABY84 Servopack is vital for ensuring its long-term reliability and the consistent precision of your motion control system.

Visual Inspection(Regular):

Periodically inspect the Servopack for any signs of physical damage,loose terminal connections,or discoloration that might indicate overheating.

Ensure the control cabinet is clean and free from dust,dirt,and moisture accumulation,which can impede heat dissipation and cause component failure.

Verify that proper airflow is maintained around the Servopack.If cooling fans are present(external),ensure they are operating correctly and are not obstructed.

Wiring Integrity(Periodic):

Regularly check all cables connected to the Servopack(power,motor,encoder,I/O)for signs of wear,fraying,or damage.

Confirm that all terminal screws are tight.Loose or corroded connections are a very common cause of intermittent operation or complete system failure.

Diagnostic Monitoring:

Monitor the Servopack’s LED status indicators and any alarm codes displayed on the unit or communicated to a connected HMI/PLC.

Promptly address any alarms by consulting the troubleshooting section of the Yaskawa manual.Common alarms include overcurrent,overvoltage,encoder errors,and overload.

Environmental Control:

Maintain the operating environment within the specified temperature and humidity ranges.Extreme conditions can shorten the lifespan of electronic components.

Parameter Backup:

Crucially,regularly back up the Servopack’s parameters and motor tuning settings.This configuration data is essential for quick system restoration in the event of module replacement or a system anomaly.

Professional Service(As Needed):

For any complex issues,persistent faults that cannot be resolved with basic troubleshooting,or if the module requires firmware updates,it’s highly recommended to consult Yaskawa technical support or a certified Yaskawa service center.

Avoid attempting unauthorized repairs,as this can compromise the module’s performance,potentially damage the system,and void any applicable product warranties.

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