HIMA X-CPU 01 security controller SIL Level 3 application breakthrough in the field of industrial automation and energy

Security function upgrade and SIL 3 certification

As the central processing unit of the HIMA security system, X-CPU 01 has passed TÜV certification and supports security standards such as SIL 3 (IEC 61508) and Cat.4 (EN 954-1). Its core security functions include:

Fault self-processing: When an exception is detected, the user program is automatically stopped and variables are reset, the module is switched to a safe state, and the cause of failure is recorded through CPU event logging.

Redundant communication: SafeEthernet protocol is used to achieve secure communication between controllers, and supports Ethernet interface or COM module expansion to ensure the reliability of data transmission.

Hardware self-test and error recovery: Automatic restart after the first failure. If the second failure requires manual intervention to avoid system downtime caused by repeated errors.

Industrial Internet of Things and multi-protocol compatibility

X-CPU 01 supports Modbus RTU, Profibus DP, OPC UA and other communication protocols, which can be seamlessly integrated into mainstream DCS systems (such as Siemens and ABB). For example, in the FSS (burner safety system) of Vietnam’s high-shore power plant, it is linked with DCS to realize real-time monitoring of key parameters such as furnace pressure and package water level, and the fault response time is shortened to milliseconds.

Extreme environmental adaptability

The module adopts a wide temperature design (-40°C to 70°C) and an anti-electromagnetic interference structure, which is suitable for harsh scenes such as petrochemical industry and electricity. In offshore oil and gas platforms, its redundant power supply and ring network architecture ensure the stability of the emergency cut-off valve control system, and the failure rate is reduced to less than 0.01%.

Modular expansion and economic optimization

X-CPU 01 supports redundant configuration of up to 3 additional processor modules, and distinguishes between safe and ordinary I/O modules to reduce system costs. For example, in the boiler safety system, only key signals such as fuel shutdown valves and fire inspection are used, and the remaining ordinary signals are processed through economical modules, reducing the comprehensive cost by 20% to 30%.

Application Scenario Case

Energy field: It is used in the FSS system of thermal power plants to realize burner start-up, leakage testing and furnace safety protection to avoid unplanned downtime.

Industrial automation: Control high-precision valves and sensors in semiconductor manufacturing to ensure the cleanliness of the production environment (such as PM2.5 monitoring and UVC sterilization).

Rail transit: As the core module of the signal control system, it supports emergency braking and rail safety logic processing, and meets the EN 50126 functional safety standard.

Industry challenges and prospects

In the future, X-CPU 01 needs to meet the higher requirements of Industry 5.0 for real-time and network security, such as:

TSN (Time Sensitive Network) Adaptation: Improve multi-protocol parallel processing capabilities and support collaborative control of industrial robots.

AI-driven predictive maintenance: combine edge computing to analyze historical data, predict hardware failures and optimize maintenance cycles.

Green manufacturing adaptation: Develop low-power versions to meet carbon neutralization goals, such as energy efficiency optimization in photovoltaic inverters.

 

 

Choose Shenzhen Changxin for worry-free after-sales service and high-quality products. We only cooperate with first-tier brand manufacturers in the industry. Our products are imported and comprehensive. We provide thoughtful pre-sales service, communicating multiple times with customers about product models, quality, prices, and delivery schedules to jointly confirm the solutions and address users’ concerns in advance. Business execution is in place, ensuring on-time delivery of ordered products and formulating a comprehensive delivery plan to guarantee the project schedule. We also assist users in handling acceptance procedures.

Our after-sales service is impeccable. For any problems during the warranty period, we only replace, not repair. We never shirk responsibilities or pass the buck when encountering problems. Our service hotline is available 24/7: 18150087953

SOLEMN COMMITMENT

1. For all items, modules, and cards sold by our company, if any quality problems occur during normal use within the warranty period, we will provide free replacements without any excuse or delay.
2. For non-discontinued materials and equipment that are out of the warranty period, we only charge the cost of relevant accessories for quality problems.
3. For discontinued materials and equipment, we provide alternative models and equipment replacement process services.
4. For the materials and equipment purchased by customers, we offer lifetime free system software upgrades and provide relevant technical documents for free.
5. We regularly follow up on the usage of the materials purchased by customers and promptly solve any problems.
6. Our company’s hotline provides 24-hour service, and we will respond to customers’ questions within 1 hour.
7. For any other matters not covered, our company adheres to the attitude of “thoughtful service and full responsibility” and solves problems from the customer’s perspective in a practical way. With a serious and rigorous corporate style, we wholeheartedly serve every customer.

 

The company mainly imports PLC modules, programmable controllers, servo control systems and DCS spare parts, such as: ABB, AB (Rockwell), GE (General Electric), Bentley, Honeywell, Emerson, Motorola, Invensys, Westinghouse, etc. The company has established close cooperative relations with many world-renowned PLC and DCS product maintenance service providers, and can directly purchase from abroad, providing equipment and spare parts from different countries and manufacturers.

We supply directly from abroad, without middlemen, reducing the cost of use.

There is really no middleman who can make a price difference! !

If you have any defects or need to import PLC, DCS spare parts, please contact our team, we will help you find reliable and high-quality products super quickly, while shortening the delivery time to ensure that your equipment can operate normally in the right environment. On time.

Professionally provide: PLC programmable control system, distributed control system (DCS), safety instrument system (SIS), ESD system, vibration monitoring system, turbine compressor control system (CCS) and other PLC modules, various industrial control systems, system modules, CPU, IO module, DO module, AI module, DI module, network communication module, Ethernet module, motion controller, analog input module, analog output module, switch input module, switch output module, module redundancy, power supply module, relay output unit, relay input unit, processing unit.

Products are widely used in: electricity, petroleum, mine hoisting, ports, heating, gas, water supply, sewage treatment, metallurgy, papermaking, textile, chemical industry, water conservancy and other modern industrial fields!

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