Allen-Bradley 22B-D6P0N104 Replacement for 25B-D6P0N104 PowerFlex 525

Product Overview

The Allen-Bradley 22B-D6P0N104 is a compact, high-performance adjustable frequency AC drive from Rockwell Automation’s PowerFlex 40 series, designed to deliver precise motor speed and torque control for a wide range of industrial applications . This 2.2 kW (3 HP) variable frequency drive operates on a 380-480V AC, 3-phase input and provides a rated output current of 6.0 Amps, making the Allen-Bradley 22B-D6P0N104 an ideal solution for controlling standard induction motors in applications such as fans, pumps, conveyors, and material handling systems . Its compact Frame Size B construction and IP20/NEMA/UL Type Open enclosure support panel mounting in standard industrial control cabinets .

The Allen-Bradley 22B-D6P0N104 integrates advanced control algorithms, including Sensorless Vector Control and Volts/Hertz control, to provide exceptional speed regulation and high torque across the entire operating speed range, including at low speeds . The drive features an integral LED display and digital keypad for local configuration and monitoring, and an integrated RS485 communication port supporting Modbus protocol for network connectivity . The Allen-Bradley 22B-D6P0N104 includes a built-in brake IGBT for dynamic braking capability and offers robust motor protection with Class 10 overload protection (150% for 60 seconds, 200% for 3 seconds), ground fault protection, and comprehensive fault management features . Please note: As of June 30, 2025, the Allen-Bradley 22B-D6P0N104 has been discontinued by Rockwell Automation; the recommended engineering replacement is the 25B-D6P0N104 (PowerFlex 525 series) .

Category:
Contact Us WhatsApp / Wechat:+8618150087953
Phone:+86 18150087953
Email:sales@cxplcmro.com

Description

 

Technical Specifications

Parameter Name Value
Product Model Allen-Bradley 22B-D6P0N104
Manufacturer Rockwell Automation / Allen-Bradley
Product Type Adjustable Frequency AC Drive (Variable Frequency Drive)
Series PowerFlex 40
Lifecycle Status Discontinued (as of June 30, 2025)
Replacement Product 25B-D6P0N104 (PowerFlex 525)
Input Voltage 380-480V AC, 3-Phase (342-528V AC Range)
Input Frequency 50-60 Hz
Output Current 6.0 A
Output Power 2.2 kW (3.0 HP)
Output Frequency 0-400 Hz (Programmable)
Output Voltage 0-460V AC, 3-Phase
Frame Size B
Enclosure Rating IP20, NEMA/UL Type Open (Panel Mount)
User Interface Integral LED Display, Digital Keypad
Communication RS485 (Modbus Protocol)
Control Method Sensorless Vector Control, Volts/Hertz Control
Power Factor 0.98
Brake IGBT Included
Operating Temperature -10°C to 50°C (14°F to 122°F)
Storage Temperature -40°C to 85°C (-40°F to 185°F)
Relative Humidity 0-95% Non-Condensing
Maximum Altitude 1000 m (3300 ft) Without Derating
Weight Approx. 1.36 kg (3.0 lbs)

 

 

Main Features and Advantages

Sensorless Vector Control: The Allen-Bradley 22B-D6P0N104 features built-in sensorless vector control technology, enabling high starting torque and precise torque regulation across the entire speed range without requiring an external feedback device . This capability ensures reliable performance in applications with varying loads, such as conveyors and mixers, delivering exceptional speed regulation and torque response.

Robust Connectivity and I/O: The Allen-Bradley 22B-D6P0N104 offers comprehensive connectivity options, including an integral RS485 communication port supporting Modbus protocol for seamless integration into automation networks . The drive provides flexible I/O: 3 fixed digital inputs for start/stop/reverse, 4 fully programmable digital inputs, 2 analog inputs (0-10V, 4-20mA, and ±10V bipolar), 1 normally open/normally closed dry contact relay output, and 2 digital/optocoupler outputs . Optional communication adapters such as DeviceNet, EtherNet/IP, and Profibus DP are also available for expanded connectivity .

Advanced Control and Protection: The Allen-Bradley 22B-D6P0N104 supports Process PID control, enabling the drive to function as a standalone process controller for maintaining fully automatic process control . The StepLogic feature allows the Allen-Bradley 22B-D6P0N104 to operate as an independent position controller, enhancing its versatility in machine control applications . The drive provides robust Class 10 motor overload protection (150% for 60 seconds, 200% for 3 seconds), ground fault protection, and an internal brake IGBT with dynamic braking capability . Additional features include flying start, ramp regulation, and logic timer/counter functions .

Compact and Rugged Design: The Allen-Bradley 22B-D6P0N104 features a space-saving Frame Size B construction with IP20 protection, allowing for efficient panel mounting in standard control cabinets . Its fanless, convection-cooled design eliminates moving parts, enhancing long-term reliability in dusty and high-vibration industrial environments . The drive operates over a wide temperature range of -10°C to 50°C and supports zero-stacking installation for ambient temperatures up to 40°C .

Contact Us WhatsApp / Wechat:+86 18150087953
Phone:+86 18150087953
Email:sales@cxplcmro.com